METAL SURFACE TREATMENT
The instant invention concerns the use of at least one polymer P obtained by radical copolymerization of a mixture of (i) acrylic acid; (ii) optionally methacrylic acid; and (iii) at least one ethylenically unsaturated monomer carrying an unsaturated heterocycle having at least two nitrogen atoms, said monomer being preferably an ethylenically unsaturated imidazole, for treating a metallic surface for treating a metallic surface intended to be coated by a paint, a varnish or an adhesive, for example intended to be adhesive-bonded to another surface, in order to impart a resistance to the adhesive failure to the resulting bonding.
1 . A method for treating a metal surface intended to be coated by a paint, a varnish or an adhesive, the method, comprising applying onto the metal surface at least one polymer P obtained by radical copolymerization of a mixture of (i) acrylic acid; (ii) optionally methacrylic acid; and (iii) at least one monomer M which is an ethylenically unsaturated monomer carrying an unsaturated heterocycle having at least two nitrogen atoms, said monomer M comprising an ethylenically unsaturated imidazole having the Formula (I) below:
wherein:
R 1 is H or a methyl group —CH 3 ; and
A is a linkage selected from the group consisting of:
a single covalent bond; and
a spacer group.
2 . The method according to claim 1 , wherein the polymer P is used for treating a first metallic surface (S1) intended to be bonded to a second surface (S2) by adhesive bonding, and for imparting a resistance to the adhesive failure to the bonding.
3 . The method according to claim 2 , for further imparting to the bonding a resistance to corrosive atmospheres and to wet atmospheres.
4 . The method according to claim 1 , wherein polymer P further comprises below 10 mol % of one or more further monomers M′ selected from the group consisting of hydrophobic monomers and amphiphilic monomers selected from the group consisting of
i) monoethyl maleic anhydride ester, diethyl maleic anhydride ester, methyl (meth)acrylate, ethyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate
ii) monohydroxyethyl maleic anhydride ester, dihydroxyethyl maleic anhydride ester, hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate
iii) poly(propylene oxide)-b-poly(ethylene oxide) maleic acid half ester
iv) poly(propylene oxide)-b-poly(ethylene oxide)-ethyl (meth)acrylate
v) poly(propylene oxide)-b-poly(ethylene oxide) (meth)acrylate, alkyl-poly(ethylene oxide) (meth)acrylate
vi) vinyl acetate, vinyl propionate.
provided the total amount of (i) acrylic acid and optionally (ii) methacrylic acid is at least 60% mol.
5 . The method according to claim 4 , wherein the proportion in mol of monomers M′ is below 5 mol %.
6 . The method according to claim 1 wherein the polymer P is obtained by radical copolymerization of a mixture consisting of:
(i) acrylic acid; and
(ii) optionally methacrylic acid; and
(iii) at least one monomer M which is an ethylenically unsaturated monomer carrying an unsaturated heterocycle having at least two nitrogen atoms, said monomer M being an ethylenically unsaturated imidazole having the Formula (I).
7 . The method according to claim 1 , wherein the polymer P is obtained by radical copolymerization of a mixture having the following molar ratio, based on the total quantity of acrylic acid, methacrylic acid and monomer M of formula (I):
acrylic acid: from 5 to 95%
methacrylic acid: from 0 to 90%
monomer M: from 1 to 50%.
8 . The method according to claim 1 , wherein the polymer P has a number average molecular weight of at least 7,500 Da.
9 . The method according to claim 2 , wherein the metal surface (S1) is a surface comprising a metal selected from aluminum, steel, zinc, magnesium titanium, copper and their alloys, or cobalt-nickel alloys.
10 . The method according to claim 9 , wherein the metal surface (S1) is a surface of aluminum or aluminum alloy.
11 . The method according to claim 2 , wherein the second surface (S2) is a metallic surface.
12 . The method according to claim 2 , wherein the second surface (S2) is a non-metallic surface.
13 . The method according to claim 2 , wherein the polymer P is used for treating both surfaces (S1) and (S2) before the adhesive bonding of the two surfaces.
14 . (canceled)
15 . A composition including a polymer P obtained by radical copolymerization of a mixture of (i) acrylic acid; (ii) optionally methacrylic acid; and (iii) at least one monomer M which is an ethylenically unsaturated monomer carrying an unsaturated heterocycle having at least two nitrogen atoms, said monomer M comprising an ethylenically unsaturated imidazole having the Formula (I) below:
wherein:
R 1 is H or a methyl group —CH 3 ; and
A is a linkage selected from the group consisting of:
a single covalent bond; and
a spacer group selected from —CO—NH—(CH 2 ) n — or —CO—O—(CH 2 )n-,
wherein n is an integer from 1 to 5.
16 . A process for bonding a first metallic surface (S1) with a second surface (S2), comprising:
treating the first surface (S1) with at least one composition including at least one polymer P according to claim 15 ; and
optionally treating the second surface (S2) with at least one composition including at least one polymer P according to claim 15 ; and
bonding the surfaces (S1) and (S2) via an adhesive composition applied between the two surfaces.
17 . The process according to claim 16 , wherein the composition comprising the polymer P is:
a conversion composition including a polymer P; and/or
a solution or a dispersion of the polymer P, optionally applied on the surface after having applied a conversion coating on the surface to be treated; and/or
the adhesive composition, that comprises the polymer P.
18 . A material comprising two adhesive-bonded surfaces including a first metal surface comprising a metal surface (S1) which is in all or part (i) treated with a polymer P and (ii) bonded to a second surface (S2), via an adhesive, said material being typically a material having a metal surface (S1) in all or part covered by:
at least one coating comprising at least one polymer P;
and/or
a layer comprising a reaction product of the polymer P with a metal of the treated surface or another compound present in said layer, or a polymer P strongly linked with said other compound,
wherein the polymer P is obtained by radical copolymerization of a mixture of (i) acrylic acid; (ii) optionally methacrylic acid; and (iii) at least one monomer M which is an ethylenically unsaturated monomer carrying an unsaturated heterocycle having at least two nitrogen atoms, said monomer M comprising an ethylenically unsaturated imidazole having the Formula (I) below:
wherein:
R 1 is H or a methyl group —CH 3 ; and
A is a linkage selected from the group consisting of:
a single covalent bond; and
a spacer group such as a group —CO—NH—(CH 2 ) n — or —CO—O—(CH 2 )n-,
wherein n is an integer from 1 to 5.
19 . The method of claim 1 , wherein monomer M comprises an ethylenically unsaturated imidazole having the Formula (I) below:
wherein:
R 1 is H or a methyl group —CH 3 ; and
A is a linkage selected from the group consisting of:
a single covalent bond; and
a spacer group.
20 . The method of claim 19 , wherein the spacer group is —CO—NH—(CH 2 ) n — or —CO—O—(CH 2 )n.