Laser engravable labels
Coextruded acrylic foils made from impact-modified polyalkyl (meth)acrylates and laser engravable labels containing these foils. The coextruded acrylic foils are designed for labelling by a laser and contain a contrast layer having at least one inorganic filler and an engraving layer arranged on the contrast layer and having at least one colourant.
1 . A coextruded acrylic foil comprising a layer A and a layer B, wherein
the layer A comprises:
from 30.0 wt. % to 98.5 wt. % of an acrylic polymer A;
from 1.0 wt. % to 40.0 wt. % of an impact modifier;
from 0.5 wt. % to 20.0 wt. % of a colourant;
from 0.0 wt. % to 10.0 wt. % of an inorganic filler;
from 0.0 wt. % to 5.0 wt. % of a UV absorber;
and from 0.0 wt. % to 5.0 wt. % of a UV stabilizer, based on the weight of the layer A;
wherein a cumulative content of the acrylic polymer A and the impact modifier in the layer A is from 60.0 wt. % to 99.5 wt. %, based on the weight of the layer A; and
the layer B comprises:
from 30.0 wt. % to 92.5 wt. % of an acrylic polymer B;
from 2.5 wt. % to 35.0 wt. % of an impact modifier;
from 5.0 wt. % to 35.0 wt. % of an inorganic filler;
from 0.0 wt-% to 5.0 wt. % of a UV absorber; and
from 0.0 wt. % to 5.0 wt. % of a UV stabilizer, based on the weight of the layer B;
wherein cumulative content of the acrylic polymer B and the impact modifier in the layer B is from 60.0 wt. % to 95.0 wt., based on the weight of the layer B;
wherein the content, in wt. %, of the impact modifier n imA in the layer A is described by the following relationship:
(
n
fA
+
n
p
A
)
≤
n
imA
≤
7
*
(
n
fA
+
n
p
A
)
n fA being the content, in wt. %, of the inorganic filler and
h pA being the content, in wt. %, of the colourant in the layer A; and
the content, in wt. %, of the impact modifier n imB in the layer B being satisfied by the following relationship:
0.25* n fB <n imB <2* n fB
n fB being the content, in wt. %, of the inorganic filler in the layer B.
2 . The coextruded acrylic foil according to claim 1 , wherein a glass transition temperature of the acrylic polymer A, the acrylic polymer B, or both is at least 110° C.
3 . The coextruded acrylic foil according to claim 1 , wherein the acrylic polymer A, the acrylic polymer B, or both are independently a poly(meth)acrylimide comprising at least 50 wt-%, based on the weight of the poly(meth)acrylimide, of repeating units of the following formula (I):
wherein R 1 and R 2 are independently selected from hydrogen and a methyl group, and
R 3 is hydrogen or a C 1 -C 4 -alkyl group.
4 . The coextruded acrylic foil according to claim 1 , wherein the acrylic polymer A, the acrylic polymer B, or both independently have an average molar weight Mw of from 50,000 g/mol to 300,000 g/mol, determined by GPC against PMMA calibration standards and THE as an eluent, and are obtained by polymerization of a composition whose polymerizable constituents comprise, based on the weight of the polymerizable composition:
(a) from 50.0 wt. % to 99.9 wt. % of methyl methacrylate,
(b) from 0.1 wt. % to 50.0 wt. % of an acrylic acid ester of a C1-C4 alcohol,
(c) from 0.0 wt. % to 10.0 wt. % of at least one further monomer copolymerizable with the monomers (a) and (b).
5 . The coextruded acrylic foil according to claim 1 , wherein the inorganic filler in the layers A and B are independently selected from the group consisting of zirconium dioxide, titanium dioxide, silica, barium sulphate, aluminium trihydroxide, mica, zinc oxide, zinc sulphide, clay, muscovite and calcium carbonate.
6 . The coextruded acrylic foil according to claim 1 , wherein the colourant is a pigment or a dye.
7 . The coextruded acrylic foil according to claim 1 , wherein:
the foil has a thickness of from 10 μm to 200 μm;
the layer A has a thickness d A of from 5 μm to 100 μm; and
the layer B has a thickness d B of from 5 μm to 100 μm.
8 . The coextruded acrylic foil according to claim 1 , wherein the foil has at least one selected from the group consisting of:
elongation at break, measured according to DIN EN ISO 527-3 (2019), of from 0.5% to 15%;
initial tear resistance, measured according to ASTM D1004 (2013), of from 0.1 N to 30.0 N; and
resistance to tear propagation, measured according to ASTM D1938 (2019), of from 0.01 N to 1.00 N.
9 . The coextruded acrylic foil according to claim 1 , wherein the coextruded acrylic foil is suitable for manufacturing of a laser engravable label.
10 . The coextruded acrylic foil according to claim 1 , wherein the acrylic polymer A, the acrylic polymer B, or both are independently a poly(meth)acrylimide comprising a 60 wt. %, based on the weight of the poly(meth)acrylimide, of repeating units of the following formula (I):
wherein R 1 and R 2 are independently selected from a methyl group, and R 3 is a methyl group.
11 . The coextruded acrylic foil according to claim 1 , wherein the inorganic filler in the layers A and B are independently selected from the group consisting of zirconium dioxide, rutile-type titanium dioxide, fused silica, barium sulphate, aluminium trihydroxide, mica, zinc oxide, zinc sulphide, clay, muscovite and calcium carbonate.
12 . The coextruded acrylic foil according claim 1 , wherein the colorant comprises at least one pigment selected from the group consisting of carbon black, iron oxide, cobalt oxide, aniline black and perylene black, Pigment Red 48:2, Pigment Red 48:3, Pigment Red 57:1, Pigment Red 101, Pigment Red 112, Pigment Red 122, Pigment Red 144, Pigment Red 166, Pigment Red 168, Pigment Red 178, Pigment Red 179, Pigment Red 202, Pigment Red 214, Pigment Red 254, Pigment Red 255, Pigment Red 264, Pigment Red 272, Pigment Red 276, Pigment Red 277 and Pigment Violet 19.
13 . The coextruded acrylic foil according claim 1 , wherein the colourant comprises at least one dye selected from the group consisting of anthraquinone dyes, perinone dyes, and monoazo dyes.
14 . A laser engravable label, wherein the laser engravable label comprises at least the following layers in the following order:
a) a layer consisting of the coextruded acrylic foil according to claim 1 ;
b) an adhesive layer;
c) a release coating layer; and
d) a support layer;
wherein the laser engravable label has a thickness of from 80 μm to 300 μm.
15 . A laser engravable label, wherein the laser engravable label comprises at least the following layers in the following order:
a) a layer consisting of the coextruded acrylic foil according to claim 1 , having a thickness of from 10 μm to 200 μm;
b) an adhesive layer, having a thickness of from 20 μm to 30 μm;
c) a release coating layer, having a thickness of from 0.6 μm to 0.8 μm; and
d) a support layer, having a thickness of from 30 μm to 50 μm.
16 . A laminate comprising at least the following layers:
a) a liner layer having initial tear resistance, measured according to ASTM D1004-13, of from 50 N to 500 N; and
b) a layer consisting of the coextruded acrylic foil according to claim 1 .
17 . The laminate according to claim 16 , wherein the liner layer consists essentially of a polymeric material selected from the group consisting of polyethylene, polypropylene, polyimide, polyethylene terephthalate and polyethylene naphthalate.
18 . A process for manufacturing a laminate comprising
(a) liner layer having initial tear resistance, measured according to ASTM D 1004-13, of from 50 N to 500 N, and
(b) a layer consisting of the coextruded acrylic foil according to claim 1 , the process comprising:
i) preparing a coextruded acrylic foil according to claim 1 using an extruder;
ii) passing the coextruded acrylic foil obtained in the preparing i) between a plurality of rolls, wherein at least one roll is a cooled roll; and
iii) binding a liner layer to the coextruded acrylic foil from the passing ii), to obtain a laminate.
19 . A process for manufacturing self-adhesive laser engravable labels, the process comprising:
i) preparing a coextruded acrylic foil according to claim 1 using an extruder;
ii) optionally, binding a liner layer to the coextruded acrylic foil from the preparing i) downstream of the extruder, wherein a laminate is obtained;
iii) binding an adhesive layer, optionally, a release coating layer and a support layer onto the laminate from the optional binding ii) or the coextruded acrylic foil from the preparing i), wherein a label stock is obtained; and
iv) kiss cutting the label stock obtained in the binding iii) and removing the resulting waste matrix, wherein a plurality of individual self-adhesive laser engravable labels on a support layer is obtained.