IP Library Granted Patent US 12,467,378
Granted Patent B2
US 12,467,378 · App. 18/251,031 · Granted Nov 11, 2025

Free turbine turbogenerator comprising a reversible electrical machine coupled to the free turbine

Inventors: Loïs Pierre Denis Vive (Moissy-Cramayel, FR); Thomas Drouin (Moissy-Cramayel, FR); Olivier Bedrine (Moissy-Cramayel, FR)
Assignee: SAFRAN HELICOPTER ENGINES
F01D15/10B64D41/00F02C3/10F02C7/36F05D2220/323F05D2220/76
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Quick Facts
Patent No.
US 12,467,378
App. No.
18/251,031
Granted
Nov 11, 2025
Kind
B2
Abstract

Disclosed is a turbogenerator, in particular for an electrically-driven rotary wing aircraft, comprising a gas generator equipped with a first shaft, at least one reversible electrical machine, and a free turbine provided with a second shaft and caused to rotate by a gas flow generated by the gas generator. The second shaft is coupled to the at least one electrical machine during all phases of operation of the turbomachine, and the turbomachine further comprises a single mechanical coupling means for coupling the first mechanical shaft to the second mechanical shaft when the electrical machine is operating in motor mode and mechanically uncoupling the first mechanical shaft from the second mechanical shaft when the electrical machine is operating in generator mode.

Claims (35)

1 . A turbomachine of a free turbine turbogenerator type, comprising a gas generator equipped with a first mechanical shaft, at least one reversible electrical machine and a free turbine provided with a second mechanical shaft and caused to rotate by a gas flow generated by the gas generator,

wherein said second mechanical shaft is mechanically connected to said at least one reversible electrical machine and the free turbine during all phases of operation of the turbomachine, and

the turbomachine further comprises a single mechanical coupling means configured to mechanically couple said first mechanical shaft to said second mechanical shaft when said at least one reversible electrical machine is operating in motor mode and mechanically uncoupling said first mechanical shaft from said second mechanical shaft when said at least one reversible electrical machine is operating in generator mode,

said at least one reversible electrical machine configured to drive the gas generator and the free turbine during start-up of the turbomachine,

wherein said single mechanical coupling means comprises a free wheel and at least one intermediate pinion mounted between the free wheel and the first mechanical shaft, and

wherein the at least one intermediate pinion includes a first wheel and a second wheel mounted between the first mechanical shaft and the free wheel,

wherein a control unit of said at least one reversible electrical machine is configured to:

measure a torque exerted by the second mechanical shaft on an output of the free wheel mechanically connected to the first mechanical shaft;

determine the measured torque is less than a torque threshold;

determine the gas generator is autonomous when the measured torque is less than the torque threshold; and

place the at least one reversible electrical machine in the generator mode upon determining the gas generator is autonomous.

2 . The turbomachine according to claim 1 , in which the control unit of said at least one reversible electrical machine being configured to place said at least one reversible electrical machine in said motor mode during the start-up of the turbomachine, and to place said at least one reversible electrical machine in said generator mode when the gas generator becomes autonomous.

3 . The turbomachine according to claim 2 , in which the control unit of said at least one reversible electrical machine is configured to detect that the gas generator is autonomous when a speed of the first mechanical shaft exceeds a start-up phase output-speed threshold.

4 . The turbomachine according to claim 1 , in which the free wheel is configured so that the first mechanical shaft, when it is mechanically uncoupled from the second mechanical shaft, turns at a speed greater than a speed of rotation of the second mechanical shaft.

5 . The turbomachine according to claim 4 , further comprising the at least one intermediate pinion having a gear ratio different from one, said at least one intermediate pinion being mounted between the free wheel and second mechanical shaft and/or between the free wheel and the first mechanical shaft.

6 . The turbomachine according to claim 2 , wherein the free wheel is configured so that the first mechanical shaft, when it is mechanically uncoupled from the second mechanical shaft, turns at a speed greater than a speed of rotation of the second mechanical shaft, and in which the control unit of said at least one reversible electrical machine is configured to detect that the gas generator is autonomous when the torque exerted by said second mechanical shaft of the free turbine on the output of the free wheel exceeds the torque threshold.

7 . The turbomachine according to claim 2 , wherein the free wheel is configured so that the first mechanical shaft, when it is mechanically uncoupled from the second mechanical shaft, turns at a speed greater than a speed of rotation of the second mechanical shaft, and in which the control unit of said at least one reversible electrical machine is configured to detect that the gas generator is autonomous when an input and the output of the free wheel starts to rotate at different speeds.

8 . The turbomachine according to claim 1 , further comprising an accessories box mechanically coupled to the first mechanical shaft and to which items of equipment are mechanically coupled.

9 . The turbomachine according to claim 8 , in which said at least one reversible electrical machine comprises a single reversible electrical machine, said single reversible electrical machine being driven directly by the second mechanical shaft of the free turbine.

10 . The turbomachine according to claim 9 , in which said single reversible electrical machine has a nominal speed of rotation equal to or close to that of the free turbine.

11 . A turbomachine of a free turbine turbogenerator type, comprising a gas generator equipped with a first mechanical shaft, at least one reversible electrical machine and a free turbine provided with a second mechanical shaft and caused to rotate by a gas flow generated by the gas generator,

wherein said second mechanical shaft is mechanically connected to said at least one reversible electrical machine and the free turbine during all phases of operation of the turbomachine, and the turbomachine further comprises a single mechanical coupling means configured to mechanically couple said first mechanical shaft to said second mechanical shaft when said at least one reversible electrical machine is operating in motor mode and mechanically uncoupling said first mechanical shaft from said second mechanical shaft when said at least one reversible electrical machine is operating in generator mode, wherein said single mechanical coupling means comprises a free wheel configured to couple the first mechanical shaft and second mechanical shaft, wherein a control unit of said at least one reversible electrical machine is configured to:

measure a torque exerted by the second mechanical shaft on an output of the free wheel mechanically connected to the first mechanical shaft;

determine the measured torque is less than a torque threshold;

determine the gas generator is autonomous when the measured torque is less than the torque threshold; and

place the at least one reversible electrical machine in the generator mode upon determining the gas generator is autonomous.

12 . The turbomachine according to claim 11 , in which the control unit of said at least one reversible electrical machine being configured to place said at least one reversible electrical machine in said motor mode during the start-up of the turbomachine, and to place said at least one reversible electrical machine in said generator mode when the gas generator becomes autonomous.

13 . The turbomachine according to claim 12 , in which the control unit of said at least one reversible electrical machine is configured to detect that the gas generator is autonomous when a speed of the first mechanical shaft exceeds a start-up phase output-speed threshold.

14 . The turbomachine according to claim 11 , in which the free wheel is configured so that the first mechanical shaft, when it is mechanically uncoupled from the second mechanical shaft, turns at a speed greater than a speed of rotation of the second mechanical shaft.

15 . The turbomachine according to claim 14 , wherein the single mechanical coupling means comprises at least one intermediate pinion, the at least one intermediate pinion having a gear ratio different from one, said at least one intermediate pinion being mounted between the free wheel and second mechanical shaft and/or between the free wheel and the first mechanical shaft.

16 . The turbomachine according to claim 12 , wherein the free wheel is configured so that the first mechanical shaft, when it is mechanically uncoupled from the second mechanical shaft, turns at a speed greater than a speed of rotation of the second mechanical shaft, and in which the control unit of said at least one reversible electrical machine is configured to detect that the gas generator is autonomous when the torque exerted by said second mechanical shaft of the free turbine on the output of the free wheel exceeds the torque threshold.

17 . The turbomachine according to claim 12 , wherein the free wheel is configured so that the first mechanical shaft, when it is mechanically uncoupled from the second mechanical shaft, turns at a speed greater than a speed of rotation of the second mechanical shaft, and in which the control unit of said at least one reversible electrical machine is configured to detect that the gas generator is autonomous when an input and the output of the free wheel starts to rotate at different speeds.

18 . The turbomachine according to claim 11 , further comprising an accessories box mechanically coupled to the first mechanical shaft and to which items of equipment are mechanically coupled.

19 . The turbomachine according to claim 18 , in which said at least one reversible electrical machine comprises a single reversible electrical machine, said single reversible electrical machine being driven directly by the second mechanical shaft of the free turbine.

20 . The turbomachine according to claim 19 , in which said single reversible electrical machine has a nominal speed of rotation equal to or close to that of the free turbine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2023
From: VIVE, LOÏS PIERRE DENIS; DROUIN, THOMAS; BEDRINE, OLIVIER
To: SAFRAN HELICOPTER ENGINES
Reel/Frame 063476/0907 →
Priority Claims (1)
FR 2011079 · Oct 29, 2020 · national
Continuity (1)
Related Publication 20230323787A1 · Oct 12, 2023
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