IP Library Granted Patent US 12,544,986
Granted Patent B2
US 12,544,986 · App. 18/275,675 · Granted Feb 10, 2026

System and method for removal of support material or resin from additively manufactured parts

Inventors: Craig Ostrum (Buffalo, NY); Daniel Joshua Hutchinson (Orchard Park, NY); Daniel Fuglewicz (Getzville, NY); Anthony Wesley (Machias, NY); Robert Bosinski (West Seneca, NY); Bernd Gigas (Rochester, NY)
Assignee: PostProcess Technologies, Inc.
B29C64/40B29C64/35B33Y40/20B33Y99/00
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Quick Facts
Patent No.
US 12,544,986
App. No.
18/275,675
Granted
Feb 10, 2026
Kind
B2
Abstract

An apparatus and method are disclosed for removing support material or resin from additively manufactured parts. The apparatus includes a processing pump at least a portion of which is located in or adjacent to a processing tank filled with a liquid formulation suitable for removal of support material or resin from additively manufactured parts. The processing pump is adapted to create a vortex within the liquid formulation in the processing tank.

Claims (12)

1 . An apparatus for removing support material or resin from an additively manufactured part, comprising:

an agitation chamber for containing a liquid formulation;

a first draft tube located adjacent to the agitation chamber, said first draft tube comprising:

a tubular body defining an internal passage having an inlet and an outlet;

a mechanism operable for causing flow of the liquid formulation through the internal passage from the inlet to the outlet;

wherein the outlet of the tubular body opens into the agitation chamber and is located to direct a flow along a side of the agitation chamber, whereby a vortex of the liquid formulation is caused to form in the agitation chamber;

a wall separating the agitation chamber from an adjacent chamber, wherein the first draft tube is located in the adjacent chamber, wherein the outlet of the first draft tube is located in a lower portion of the wall, and further wherein the wall includes an opening located in an upper portion thereof; and

a filter covering the opening, wherein the filter is sized to prevent particles entrained in the liquid formulation from passing through the opening.

2 . The apparatus of claim 1 wherein the mechanism comprises an impeller located in the internal passage between the inlet and the outlet and a motor connected to the impeller.

3 . The apparatus of claim 1 further comprising:

at least one additional draft tube located adjacent to the agitation chamber and said first draft tube.

4 . The apparatus of claim 1 wherein at least a portion of the internal passage of the first draft tube is comprised of multiple channels located in the internal passage between the mechanism and the outlet.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2025
From: OSTRUM, CRAIG; HUTCHINSON, DANIEL JOSHUA; FUGLEWICZ, DANIEL; WESLEY, ANTHONY; BOSINSKI, ROBERT; GIGAS, BERND
To: POSTPROCESS TECHNOLOGIES, INC.
Reel/Frame 073805/0165 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2024
From: OSTRUM, CRAIG; HUTCHINSON, DANIEL JOSHUA; FUGLEWICZ, DANIEL; WESLEY, ANTHONY; BOSINSKI, ROBERT; GIGAS, BERND
To: POSTPROCESS TECHNOLOGIES, INC.
Reel/Frame 067015/0168 →
Continuity (3)
Provisional Application 63216036 · Jun 29, 2021
Provisional Application 63147604 · Feb 9, 2021
Related Publication 20240109257A1 · Apr 4, 2024
References Cited (8)
US 2651311A · Rule · 1953 [cited by examiner]
US 10112344B2 · Mcmahon et al. · 2018 [cited by applicant]
US 10737440B2 · Hutchinson · 2020 [cited by applicant]
US 20040156262A1 · Roberts · 2004 [cited by examiner]
US 20170036249A1 · Tafoya · 2017 [cited by examiner]
US 20190176403A1 · Hutchinson · 2019 [cited by applicant]
US 20190344501A1 · Hutchinson · 2019 [cited by examiner]
International Search Report and Written Opinion of the International Searching Authority from International Patent Application No. PCT/US2022/015606, dated May 26, 2022, 11 pages. [cited by applicant]