IP Library Patent Application 18284716
Patent Application
App. No. 18/284,716

EXHAUST GAS PURIFICATION CATALYST AND EXHAUST GAS PURIFICATION SYSTEM

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Patent No.
US None
App. No.
18/284,716
Abstract

An object of the present invention is to provide an exhaust gas purification catalyst with improved exhaust gas purification performance, and in order to achieve such an object, the present invention provides an exhaust gas purification catalyst ( 1 A) including a substrate ( 10 ) and a catalyst layer ( 20 A) provided on the substrate ( 10 ), wherein a content of aluminum element in terms of oxide and a content of barium element in a first layer ( 21 ) of the catalyst layer ( 20 A) are 15% by mass or more and 3% by mass or more, respectively, based on a mass of the first layer ( 21 ), and wherein a total of a content of zirconium element in terms of oxide and a content of a rare earth element in terms of oxide, a content of aluminum element in terms of oxide, and a content of barium element in a second layer ( 22 ) of the catalyst layer ( 20 A) are 80% by mass or more, less than 15% by mass, and less than 3% by mass, respectively, based on a mass of the second layer ( 22 ).

Claims (23)

1 . An exhaust gas purification catalyst comprising:

a substrate; and

a catalyst layer provided on the substrate,

wherein the catalyst layer comprises

a first layer comprising: a first platinum group element; an oxide containing aluminum element; and barium element; and

a second layer comprising: a second platinum group element; and a complex oxide containing zirconium element and a rare earth element,

wherein, in the first layer, a content of aluminum element in terms of oxide and a content of barium element are 15% by mass or more and 3% by mass or more, respectively, based on a mass of the first layer, and

wherein, in the second layer, a total of a content of zirconium element in terms of oxide and a content of a rare earth element in terms of oxide, a content of aluminum element in terms of oxide, and a content of barium element are 80% by mass or more, less than 15% by mass, and less than 3% by mass, respectively, based on a mass of the second layer.

2 . The exhaust gas purification catalyst according to claim 1 , wherein the first layer is located between the substrate and the second layer.

3 . The exhaust gas purification catalyst according to claim 2 , wherein the second layer is an outermost layer of the catalyst layer.

4 . The exhaust gas purification catalyst according to claim 1 , wherein the first platinum group element comprises palladium element and the second platinum group element comprises rhodium element.

5 . The exhaust gas purification catalyst according to claim 4 , wherein the content of barium element in the first layer is 8% by mass or more, based on the mass of the first layer.

6 . The exhaust gas purification catalyst according to claim 4 , wherein the catalyst layer further comprises a third layer comprising palladium element.

7 . The exhaust gas purification catalyst according to claim 6 ,

wherein the third layer comprises a complex oxide containing zirconium element and a rare earth element, and

wherein, in the third layer, a total of a content of zirconium element in terms of oxide and a content of a rare earth element in terms of oxide, a content of aluminum element in terms of oxide, and a content of barium element are 80% by mass or more, less than 15% by mass, and 8% by mass or less, respectively, based on a mass of the third layer.

8 . The exhaust gas purification catalyst according to claim 6 , wherein the third layer is located between the first layer and the second layer.

9 . An exhaust gas purification system configured to purify exhaust gas emitted from an internal combustion engine,

wherein the exhaust gas purification system comprises:

an exhaust gas path through which exhaust gas flows;

a first exhaust gas purification catalyst provided on an upstream side in the exhaust gas path; and

a second exhaust gas purification catalyst provided on a downstream side in the exhaust gas path, and

wherein the second exhaust gas purification catalyst is the exhaust gas purification catalyst according to claim 1 .

Assignments (2)
CHANGE OF NAME Recorded May 29, 2026
From: MITSUI MINING & SMELTING CO., LTD.
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075796/0541 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2024
From: TANAKA, HIROKI; MORITA, ITARU; NAGAO, YUKI
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 066011/0020 →