IP Library Granted Patent US 12,351,768
Granted Patent B2
US 12,351,768 · App. 18/290,903 · Granted Jul 8, 2025

Renewable co-solvents for thermochemical bio-oil processing

Inventor: Derek Richard Vardon (Lakewood, CO)
Assignee: Alliance for Sustainable Energy, LLC
C10L1/02C07C5/10C07C29/145
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Quick Facts
Patent No.
US 12,351,768
App. No.
18/290,903
Granted
Jul 8, 2025
Kind
B2
Abstract

Treating pyrolysis oil to yield a liquid fuel or liquid fuel precursor includes combining the pyrolysis oil with one or more co-solvents to yield a mixture, and hydrotreating the mixture to yield the liquid fuel or liquid fuel precursor. The co-solvent can include one or more alcohols. The liquid fuel can be a transportation fuel, such as gasoline, diesel fuel, jet fuel, or marine fuel. The liquid fuel precursor can be a transportation fuel precursor, such as a gasoline precursor, a diesel fuel precursor, a jet fuel precursor, or a marine fuel precursor.

Claims (22)

1. A method of treating pyrolysis oil to yield a liquid fuel or liquid fuel precursor, the method comprising:

processing acetic acid to yield one or more alcohols;

combining the pyrolysis oil with the one or more alcohols to yield a mixture; and

hydrotreating the mixture to yield the liquid fuel or liquid fuel precursor, wherein:

processing the acetic acid comprises:

condensing the acetic acid to yield isopropanone;

oligomerizing the isopropanone to yield isophorone; and

hydrogenating the isophorone to yield 3,3,5-trimethylcyclohexanol.

2. The method of claim 1 , wherein the pyrolysis oil comprises ≤30 wt % water.

3. The method of claim 1 , wherein the pyrolysis oil comprises ≥5 wt % oxygen.

4. The method of claim 1 , wherein the mixture comprises between 5 wt % and 95 wt % of the one or more alcohols.

5. The method of claim 4 , wherein the one or more alcohols comprise one or more C9 alcohols.

6. The method of claim 5 , wherein the one or more alcohols further comprise one or more C3 alcohols.

7. The method of claim 1 , wherein the liquid fuel or liquid fuel precursor further comprises one or more of methanol, ethanol, isopropyl alcohol, 1,3,5-trimethylcyclohexane, 1,3,5-trimethylbenzene, 4-heptanol, 6-undecanol, methoxycyclohexane, phenol, 4-propyl-1-cyclohexanol, 1-butanol, 1-octadecanol, and octadecane.

8. The method of claim 1 , wherein the pyrolysis oil has a net heat of combustion of ≥15 MJ/kg.

9. The method of claim 1 , wherein processing the acetic acid further comprises hydrogenating the isopropanone to yield isopropanol.

10. The method of claim 1 , wherein processing the acetic acid further comprises oligomerizing the isopropanone to yield 1,3,5-trimethylbenzene.

11. The method of claim 10 , wherein processing the acetic acid further comprises hydrogenating the 1,3,5-trimethylbenzene to yield 1,3,5-trimethylcyclohexane.

12. The method of claim 1 , further comprising separating an aqueous component from the pyrolysis oil before combining the pyrolysis oil with the one or more alcohols.

13. The method of claim 12 , wherein the aqueous component comprises the acetic acid, and combining the pyrolysis oil with the one or more alcohols comprises recycling the acetic acid.

14. The method of claim 1 , wherein the pyrolysis oil is derived from woody biomass.

15. The method of claim 1 , wherein the mixture is a single phase mixture.

Assignments (3)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
CONFIRMATORY LICENSE Recorded Jun 24, 2024
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 067812/0159 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2024
From: VARDON, DEREK RICHARD
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 066198/0695 →