IP Library Granted Patent US 12,595,736
Granted Patent B2
US 12,595,736 · App. 18/292,963 · Granted Apr 7, 2026

High capacity rock bolt

Inventor: Anthony Dodds (New South Wales, AU)
Assignee: FCI Holdings Delaware, LLC
E21D21/0033E21D21/004
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Quick Facts
Patent No.
US 12,595,736
App. No.
18/292,963
Granted
Apr 7, 2026
Kind
B2
Abstract

A friction bolt ( 10 ) includes a first generally circular tube ( 12 ) having an internal diameter and defining a longitudinal split, the tube being radially expandable. The bolt has a first leading end ( 16 ) for insertion into a borehole ( 50 ), a second end defining a head ( 18 ), and a second generally circular tube defining a longitudinal split and having an external diameter which is substantially the same as or larger than the internal diameter of the first generally circular tube. The second tube is located inside the first tube ( 12 ) with an exterior of the second tube in contact with the interior of the first tube ( 12 ). The friction bolt ( 10 ) is installed in a rock face ( 80 ) using standard friction bolt ( 10 ) installation equipment and methods.

Claims (13)

1 . A friction bolt comprising:

a first generally circular tube having an internal diameter and defining a longitudinal split, the first generally circular tube being radially expandable, the first generally circular tube having a first leading end for insertion into a bore and a second end defining a head; and

a second generally circular tube defining a longitudinal split and having an external diameter which is substantially the same as or larger than the internal diameter of the first generally circular tube, the second generally circular tube is located inside the first generally circular tube with an exterior of the second generally circular tube in contact with the interior of the first generally circular tube, wherein the head of the second end of the first generally circular tube extends radially outward from the first generally circular tube, and wherein the second generally circular tube extends for substantially the full length of the first generally circular tube apart from the first leading end.

2 . The friction bolt as claimed in claim 1 , wherein the longitudinal splits defined in the first and second tubes are substantially coincident.

3 . The friction bolt as claimed in claim 1 , wherein the second generally circular tube is fixed in position in the first generally circular tube.

4 . A method of installing a friction bolt into rock comprising the steps of:

providing a friction bolt comprising:

a first generally circular tube having an internal diameter and defining a longitudinal split, the first generally circular tube being radially expandable, the first generally circular tube having a first leading end for insertion into a bore and a second end defining a head; and

a second generally circular tube defining a longitudinal split and having an external diameter which is substantially the same as or larger than the internal diameter of the first generally circular tube, the second generally circular tube is located inside the first generally circular tube with an exterior of the second generally circular tube in contact with the interior of the first generally circular tube, wherein the head of the second end of the first generally circular tube extends radially outward from the first generally circular tube, and wherein the second generally circular tube extends for substantially the full length of the first generally circular tube apart from the first leading end;

inserting the second generally circular tube into the first generally circular tube;

drilling a borehole into the rock, the borehole having an internal diameter which is smaller than the external diameter of the friction bolt; and

inserting the friction bolt into the borehole using force to compress the first generally circular tube and the second generally circular tube to create radial pressure on the walls of the borehole.

5 . The method of installing a friction bolt as claimed in claim 4 , wherein the friction bolt is provided with the second generally circular tube pre-installed in the first generally circular tube.

Assignments (4)
SECURITY INTEREST Recorded May 29, 2026
From: FCI HOLDINGS DELAWARE, LLC; J-LOK CO.; JM STEEL - PENNSYLVANIA, LLC; XCAL TOOLS - BECKLEY, LLC; XCAL TOOLS - SOUTH POINT, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 075651/0136 →
SECURITY INTEREST Recorded Dec 17, 2025
From: XCAL TOOLS – BRISTOL, LLC; JM STEEL – PENNSYLVANIA, LLC; J-LOK CO.; FCI HOLDINGS DELAWARE, LLC
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 074005/0650 →
CHANGE OF NAME Recorded May 16, 2025
From: FCI HOLDINGS DELAWARE, INC.
To: FCI HOLDINGS DELAWARE, LLC
Reel/Frame 071297/0130 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2024
From: DODDS, ANTHONY
To: FCI HOLDINGS DELAWARE, INC.
Reel/Frame 066273/0039 →