IP Library Granted Patent US 12,134,144
Granted Patent B2
US 12,134,144 · App. 18/296,993 · Granted Nov 5, 2024

Welding mark inspection method and apparatus, and electronic device

Inventors: Fei Chen (Ningde, CN); Guannan Jiang (Ningde, CN); Xiaoyi Chen (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
B23K31/125G06T7/0004
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Quick Facts
Patent No.
US 12,134,144
App. No.
18/296,993
Granted
Nov 5, 2024
Kind
B2
Abstract

A welding mark inspection method includes acquiring a picture including a welding mark, and obtaining a classification type of the welding mark based on the picture and a welding mark classification model. The welding mark classification model is configured to classify the welding mark based on characteristics of the welding mark.

Claims (58)

1. A welding mark inspection method, comprising:

acquiring a picture, wherein the picture comprises a welding mark; and

obtaining a classification type of the welding mark based on the picture and a welding mark classification model, wherein the welding mark classification model is configured to classify the welding mark based on characteristics of the welding mark, and obtaining the classification type of the welding mark based on the picture and the welding mark classification model comprises:

in response to the welding mark being an anode welding mark, obtaining the classification type of the anode welding mark based on the picture and a welding mark classification model for the anode welding mark; and

in response to the welding mark being a cathode welding mark, obtaining the classification type of the cathode welding mark based on the picture and a welding mark classification model for the cathode welding mark, the welding mark classification model for the cathode welding mark being different from the welding mark classification model for the anode welding mark.

2. The method according to claim 1 , wherein the characteristics of the welding mark comprise at least one of shape, color, or area of the welding mark.

3. The method according to claim 1 , wherein obtaining the classification type of the welding mark based on the picture and the welding mark classification model further comprises:

obtaining a classification value based on the picture and the welding mark classification model; and

obtaining the classification type of the welding mark based on the classification value.

4. The method according to claim 3 , wherein:

the classification value comprises a first probability, a second probability, and a third probability, wherein the first probability is a probability of the classification type being acceptable, the second probability is a probability of the classification type being burst point, and the third probability is a probability of the classification type being bad; and

obtaining the classification type of the welding mark based on the classification value comprises:

determining a classification type corresponding to a maximum value among the first probability, the second probability, and the third probability as the classification type of the welding mark.

5. The method according to claim 1 , wherein:

the picture is a first picture; and

acquiring the first picture comprises:

acquiring a second picture, wherein the second picture comprises a welding region in which the welding mark is located; and

segmenting the first picture from the second picture based on the second picture and a welding mark segmentation model.

6. The method according to claim 5 , wherein the welding mark segmentation model is configured to segment the first picture from the second picture based on a boundary shape of the welding mark.

7. The method according to claim 5 , wherein acquiring the second picture comprises:

acquiring a third picture, wherein the third picture comprises a surface region in which the welding region is located; and

extracting the welding region in the third picture to obtain the second picture.

8. The method according to claim 1 , wherein the classification type comprises acceptable, burst point, or bad.

9. The method according to claim 8 , further comprising, in a case that the classification type of the welding mark is burst point:

extracting a target region in the picture, wherein the target region is a region with a sudden color change in the picture; and

determining the welding mark as acceptable or bad based on the target region.

10. The method according to claim 9 , wherein determining the welding mark as acceptable or bad based on the target region comprises:

determining the welding mark as acceptable or bad based on the target region and a region classification model.

11. The method according to claim 10 , wherein the region classification model is configured to classify the welding mark based on characteristics of the target region.

12. The method according to claim 10 , wherein determining the welding mark as acceptable or bad based on the target region and the region classification model comprises:

obtaining a classification value based on the target region and the region classification model; and

determining the welding mark as acceptable or bad based on the classification value.

13. The method according to claim 9 , wherein extracting the target region in the picture comprises:

obtaining the target region based on the picture and a region segmentation model, wherein the region segmentation model is configured to segment a region with a sudden color change in the picture as the target region.

14. The method according to claim 9 , wherein determining the welding mark as acceptable or bad based on the target region comprises:

determining the welding mark as acceptable or bad based on at least one of a gray level or an area of the target region.

15. The method according to claim 14 , wherein determining the welding mark as acceptable or bad based on the at least one of the gray level or the area of the target region comprises:

in a case that the area of the target region is greater than or equal to a first threshold, or in a case that the gray level of the target region is greater than or equal to a second threshold, determining the welding mark as bad; or

in a case that the area of the target region is less than the first threshold and the gray level of the target region is less than the second threshold, determining the welding mark as acceptable.

16. A welding mark inspection apparatus, comprising:

a processor; and

a memory storing instructions that, when executed by the processor, cause the processor to:

acquire a picture, wherein the picture comprises a welding mark; and

obtain a classification type of the welding mark based on the picture and a welding mark classification model, wherein the welding mark classification model is configured to classify the welding mark based on characteristics of the welding mark, and obtaining the classification type of the welding mark based on the picture and the welding mark classification model comprises:

in response to the welding mark being an anode welding mark, obtaining the classification type of the anode welding mark based on the picture and a welding mark classification model for the anode welding mark; and

in response to the welding mark being a cathode welding mark, obtaining the classification type of the cathode welding mark based on the picture and a welding mark classification model for the cathode welding mark, the welding mark classification model for the cathode welding mark being different from the welding mark classification model for the anode welding mark.

17. The apparatus according to claim 16 , wherein the characteristics of the welding mark comprise at least one of shape, color, or area of the welding mark.

18. The apparatus according to claim 16 , wherein the instructions further cause the processor to obtain the classification type of the welding mark based on the picture and the welding mark classification model by:

obtaining a classification value based on the picture and the welding mark classification model; and

obtaining the classification type of the welding mark based on the classification value.

19. An electronic device, comprising:

the welding mark inspection apparatus according to claim 17 .

20. A welding mark inspection method, comprising:

acquiring a picture, wherein the picture comprises a welding mark; and

obtaining a classification type of the welding mark based on the picture and a welding mark classification model, wherein the welding mark classification model is configured to classify the welding mark based on characteristics of the welding mark, and obtaining the classification type of the welding mark based on the picture and the welding mark classification model comprises:

obtaining a classification value based on the picture and the welding mark classification model, wherein the classification value comprises a first probability, a second probability, and a third probability, the first probability is a probability of the classification type being acceptable, the second probability is a probability of the classification type being burst point, and the third probability is a probability of the classification type being bad; and

obtaining the classification type of the welding mark based on the classification value comprising:

determining a classification type corresponding to a maximum value among the first probability, the second probability, and the third probability as the classification type of the welding mark.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 7, 2023
From: CHEN, FEI; JIANG, GUANNAN; CHEN, XIAOYI
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 063251/0343 →
Continuity (2)
Continuation PCTCN2022102728 · Jun 30, 2022
Related Publication 20240207980A1 · Jun 27, 2024