IP Library Granted Patent US 12,613,052
Granted Patent B2
US 12,613,052 · App. 18/308,833 · Granted Apr 28, 2026

Systems and methods for blower control in an HVAC system

Inventor: James D. Fultz (Ceres, CA)
Assignee: Copeland Comfort Control LP
F24F11/65F24F2110/12F24F2110/20
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Quick Facts
Patent No.
US 12,613,052
App. No.
18/308,833
Granted
Apr 28, 2026
Kind
B2
Abstract

A method of conditioning air within an enclosed space using an HVAC system includes controlling, by a controller, the HVAC system to cool the air within an enclosed space in response to a command from a thermostat that monitors a temperature in the enclosed space. The controller receives a humidity reading from the humidity sensor and determines whether to operate at improved cooling efficiency or at improved dehumidification efficiency based at least in part on the humidity reading. The controller determines an operating speed for the blower to achieve the determined operation at improved cooling efficiency or operation at improved dehumidification efficiency and continues to control the HVAC system to condition the air within the enclosed space including operating the blower at the determined operating speed.

Claims (47)

1 . A method of conditioning air within an enclosed space using a heating ventilation and air condition (HVAC) system including a humidity sensor, a blower in fluid communication with the enclosed space, and a controller having a processor and a memory, the method comprising:

controlling, by the controller, the HVAC system to cool the air within the enclosed space in response to a command from a thermostat that monitors a temperature in the enclosed space, the controlling including operating the blower at a first speed to produce a first rate of airflow;

receiving, by the controller, a humidity reading from the humidity sensor;

determining, by the controller, whether to continue operating the blower at the first speed or to operate the blower at a second speed to produce a second rate of airflow based at least in part on the humidity reading by:

determining a range of the humidity reading from a plurality of humidity ranges, each humidity range of the plurality of humidity ranges being associated with a blower speed to produce an airflow rate;

determining to continue operating the blower at the first speed if the first speed is the blower speed associated with the determined range of the humidity reading; and

determining to operate the blower at the second speed when the first speed is not the blower speed associated with the determined range of the humidity reading, the second speed being the blower speed associated with the determined range humidity reading; and

continuing to control, by the controller, the HVAC system to condition the air within the enclosed space while operating the blower at the first speed or the second speed based on the determination of whether to continue operating the blower at the first speed or to operate the blower at a second speed.

2 . The method of claim 1 , wherein the first rate of airflow comprises a default rate of airflow for a geographical location of the HVAC system, the first speed comprises a default speed to produce the default rate of airflow, and the default speed is stored in the memory of the controller.

3 . The method of claim 2 , further comprising:

determining the default speed to produce the default rate of airflow for the geographical location of the HVAC system; and

storing the default speed in the memory of the controller.

4 . The method of claim 1 , wherein the first speed comprises a last speed to which the controller controlled the blower in response to a previous command from the thermostat.

5 . The method of claim 1 , wherein the plurality of humidity ranges comprises three humidity ranges.

6 . The method of claim 5 , wherein a first humidity range of the three humidity ranges includes humidity below a first threshold humidity, a second humidity range of the three humidity ranges includes humidity greater than a second threshold humidity greater than the first threshold humidity, and a third humidity range includes humidity greater than or equal to the first threshold humidity and less than or equal to the second threshold humidity.

7 . The method of claim 6 , wherein the blower speed associated with the first humidity range is faster than the blower speed associated with the third humidity range, and the blower speed associated with the third humidity range is faster than the blower speed associated with the second humidity range.

8 . The method of claim 6 , wherein the first threshold is forty percent relative humidity and the second threshold is fifty percent relative humidity.

9 . The method of claim 1 , wherein the HVAC system includes a humidification system, the method further comprising:

controlling, by the controller, the HVAC system to heat the air within the enclosed space in response to a command from the thermostat; and

controlling the humidification system to add humidity to the enclosed space based at least in part on the humidity reading.

10 . The method of claim 9 , wherein the HVAC system includes an outdoor temperature sensor, the method further comprising:

receiving, by the controller an outdoor temperature reading from the outdoor temperature sensor, wherein controlling the humidification system comprises controlling the humidity system to add humidity to the enclosed space based on the humidity reading and the outdoor temperature reading.

11 . A method of conditioning air within an enclosed space using a heating ventilation and air condition (HVAC) system including a humidity sensor, a blower in fluid communication with the enclosed space, and a controller having a processor and a memory, the method comprising:

controlling, by the controller, the HVAC system to cool and dehumidify the air within the enclosed space according to a default setting in response to a command from a thermostat that monitors a temperature in the enclosed space;

receiving, by the controller, a humidity reading from the humidity sensor;

determining, by the controller, whether to operate the HVAC system to increase cooling efficiency of the HVAC system over control according to the default setting or to increase dehumidification efficiency of the HVAC system over control according the default setting based at least in part on the humidity reading;

determining, by the controller, an operating speed for the blower to achieve the determined operation to increase cooling efficiency or operation to increase dehumidification efficiency; and

continuing to control, by the controller, the HVAC system to condition the air within the enclosed space including operating the blower at the determined operating speed.

12 . The method of claim 11 , wherein determining whether to operate the HVAC system to increase cooling efficiency or to increase dehumidification efficiency comprises determining whether to operate at the default setting, to increase cooling efficiency or to increase dehumidification efficiency based at least in part on the humidity reading, and determining the operating speed for the blower comprises determining the operating speed for the blower at the default setting, to increase cooling efficiency, or to increase dehumidification efficiency.

13 . The method of claim 12 , wherein determining whether to operate at the default setting, to increase cooling efficiency or to increase dehumidification efficiency based at least in part on the humidity reading comprises:

determining to operate to increase cooling efficiency when the humidity reading is below a low humidity threshold;

determining to operate to increase humidity efficiency when the humidity reading is above a high humidity threshold; and

determining to operate at the default setting when the humidity reading is greater or equal to the low humidity threshold and less than or equal to the high humidity threshold.

14 . The method of claim 11 , wherein determining the operating speed for the blower at the default setting, to increase cooling efficiency, or increase dehumidification efficiency comprises determining a first speed as the operating speed for operation at the default setting, determining a second speed as the operating speed to increase cooling efficiency, and determining a third speed as the operating speed to increase dehumidification efficiency, the second speed being faster than the first speed and the third speed being slower than the first speed.

15 . A controller for a heating ventilation and air condition (HVAC) system including a blower in fluid communication with an enclosed space, the controller comprising:

a processor; and

a memory, the memory storing instructions that when executed by the processor cause the processor to

control the HVAC system to cool the air within the enclosed space in response to a command from a thermostat that monitors a temperature in the enclosed space, the control including operating the blower at a first speed to produce a first rate of airflow;

receive a humidity reading from a humidity sensor;

determine whether to continue operating the blower at the first speed or to operate the blower at a second speed to produce a second rate of airflow based at least in part on the humidity reading by:

determining a range of the humidity reading from a plurality of humidity ranges, each humidity range of the plurality of humidity ranges being associated with a blower speed to produce an airflow rate;

determining to continue operating the blower at the first speed if the first speed is the blower speed associated with the determined range humidity reading; and

determining to operate the blower at the second speed when the first speed is not the blower speed associated with the determined range humidity reading, the second speed being the blower speed associated with the determined range humidity reading; and

continue controlling the HVAC system to condition the air within the enclosed space while operating the blower at the first speed or the second speed based on the determination of whether to continue operating the blower at the first speed or to operate the blower at a second speed.

16 . The controller of claim 15 , wherein the controller includes the humidity sensor.

17 . The controller of claim 15 , wherein the first rate of airflow comprises a default rate of airflow for a geographical location of the HVAC system, the first speed comprises a default speed to produce the default rate of airflow, and the default speed is stored in the memory of the controller.

18 . The controller of claim 15 , wherein the first speed comprises a last speed to which the controller controlled the blower in response to a previous command from the thermostat.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068255/0466 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0165 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064280/0333 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064286/0001 →
SUPPLEMENTAL IP ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSON ELECTRIC CO.
To: COPELAND COMFORT CONTROL LP
Reel/Frame 063804/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2023
From: FULTZ, JAMES D.
To: EMERSON ELECTRIC CO.
Reel/Frame 063621/0078 →
Continuity (1)
Related Publication 20240361032A1 · Oct 31, 2024
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