IP Library Patent Application 18310049
Patent Application
App. No. 18/310,049

SYSTEMS AND METHODS FOR ACTIVE DISCHARGE FOR INVERTER FOR ELECTRIC VEHICLE

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Quick Facts
Patent No.
US None
App. No.
18/310,049
Abstract

A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a bulk capacitor; one or more phase switches; and one or more controllers configured to control a gate voltage to the one or more phase switches to discharge the bulk capacitor, wherein the one or more controllers is configured to control the gate voltage based on one or more of a measured temperature of the one or more phase switches or an estimated temperature of the one or more phase switches.

Claims (36)

1 . A system comprising:

an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes:

a bulk capacitor;

one or more phase switches; and

one or more controllers configured to control a gate voltage to the one or more phase switches to discharge the bulk capacitor, wherein the one or more controllers is configured to control the gate voltage based on one or more of a measured temperature of the one or more phase switches or an estimated temperature of the one or more phase switches.

2 . The system of claim 1 , wherein the one or more controllers is a point-of-use controller.

3 . The system of claim 1 , wherein the one or more controllers is a gate driver for the one or more phase switches.

4 . The system of claim 1 , wherein the one or more phase switches includes one or more silicon carbide dies.

5 . The system of claim 1 , wherein the one or more controllers includes one or more thermal sensors to measure a temperature of the one or more phase switches.

6 . The system of claim 1 , wherein the inverter further includes:

one or more thermistors to measure a temperature of the one or more phase switches.

7 . The system of claim 1 , wherein the one or more controllers is further configured to control the gate voltage based on a measured temperature of the one or more phase switches measured prior to an active discharge of the inverter.

8 . The system of claim 1 , further comprising:

the battery configured to supply the DC power to the inverter; and

the motor configured to receive the AC power from the inverter to drive the motor.

9 . A system comprising:

a power module for an inverter configured to convert DC power to AC power, the power module including a drain terminal and a source terminal;

one or more phase switches configured to control a current flow between the drain terminal and the source terminal; and

a point-of-use controller configured to control a gate voltage to the one or more phase switches to discharge a bulk capacitor of the inverter, wherein the point-of-use controller is configured to control the gate voltage based on one or more of a measured temperature of the one or more phase switches or an estimated temperature of the one or more phase switches.

10 . The system of claim 9 , wherein the point-of-use controller is an application-specific integrated circuit gate driver for the one or more phase switches.

11 . The system of claim 9 , wherein the one or more phase switches include one or more silicon carbide dies.

12 . The system of claim 9 , wherein the point-of-use controller includes one or more thermal sensors to measure a temperature of the one or more phase switches.

13 . The system of claim 9 , wherein the point-of-use controller is further configured to control the gate voltage based on a measured temperature of the one or more phase switches measured prior to an active discharge of the inverter.

14 . The system of claim 9 , wherein the point-of-use controller is further configured to control the gate voltage by reducing the gate voltage while maintaining a drain current of the one or more phase switches above a threshold level.

15 . A system including one or more controllers configured to:

determine one or more of a measured temperature of a phase switch or an estimated temperature of the phase switch; and

control a gate voltage to the phase switch to discharge a bulk capacitor of an inverter, wherein the one or more controllers is configured to control the gate voltage based on the determined one or more of the measured temperature of the phase switch or the estimated temperature of the phase switch.

16 . The system of claim 15 , wherein the one or more controllers is a point-of-use controller.

17 . The system of claim 15 , wherein the one or more controllers is further configured to:

determine the measured temperature of the phase switch using a thermal sensor of the one or more controllers.

18 . The system of claim 15 , wherein the one or more controllers is further configured to:

control the gate voltage based on a measured temperature of the phase switch measured prior to an active discharge of the inverter.

19 . The system of claim 15 , wherein the one or more controllers is further configured to:

determine the measured temperature of the phase switch using a thermistor of the phase switch.

20 . The system of claim 15 , wherein the one or more controllers is further configured to:

control the gate voltage by reducing the gate voltage while maintaining a drain current of the phase switch above a threshold level.

Assignments (2)
CHANGE OF NAME Recorded Sep 18, 2024
From: DELPHI TECHNOLOGIES IP LIMITED
To: BORGWARNER US TECHNOLOGIES LLC
Reel/Frame 068987/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2023
From: LOSADA, HELENA CRISTOBAL; GERTISER, KEVIN M.
To: DELPHI TECHNOLOGIES IP LIMITED
Reel/Frame 063650/0706 →