IP Library Granted Patent US 12,648,607
Granted Patent B2
US 12,648,607 · App. 18/314,889 · Granted Jun 9, 2026

Process for a safety helmet with telescopically adjustable head size

Inventors: Jan Musow (Lübeck, DE); Mohamed Houssem Harbi (Lübeck, DE); Steffen Pracht (Lübeck, DE); Jasser Rahmatyan (Lübeck, DE)
Assignee: DRÄGER SAFETY AG & CO. KGAA
A42B3/145A42B3/14
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Quick Facts
Patent No.
US 12,648,607
App. No.
18/314,889
Granted
Jun 9, 2026
Kind
B2
Abstract

A safety helmet with a helmet shell, with a bearing ring, with a rotatable actuating element ( 14 ) and with a transmission unit ( 15.1, 15.2 ). The transmission unit ( 15.1, 15.2 ) transmits a rotation of the actuating element to the bearing ring, so that the head size provided is changed. A helmet shell-side transmission piece ( 15.1 ) is non-rotatably connected to the actuating element ( 14 ) such that they rotate in unison, and a bearing ring-side transmission piece ( 15.2 ) is connected mechanically to the bearing ring. The helmet shell-side transmission piece ( 15.1 ) can move both relative to the actuating element ( 14 ) and relative to the bearing ring-side transmission piece ( 15.2 ) linearly in two opposite directions. The distance between the actuating element ( 14 ) and the bearing ring can be changed thereby.

Claims (22)

1 . A safety helmet process comprising:

providing a safety helmet comprising: an arched helmet shell; a bearing ring attached on an inside to the helmet shell and configured to fully or at least partially encompass a head of a user of the safety helmet and to determine a head size of the safety helmet; an actuating element accessible from an outside and attached rotatably to the helmet shell; and a transmission unit configured to transmit a rotation of the actuating element to the bearing ring such that the head size provided by the bearing ring is changed, wherein the transmission unit comprises: a helmet shell-side transmission piece non-rotatably connected to the actuating element so as to rotate in unison with the actuating element; and a bearing ring-side transmission piece, wherein the helmet shell-side transmission piece and the bearing ring-side transmission piece together at least partially bridge a distance between the actuating element and the bearing ring and extend along a common longitudinal axis, wherein: the helmet shell-side transmission piece is configured to move, linearly in parallel to the common longitudinal axis, relative to the actuating element in two opposite directions; the bearing ring-side transmission piece is non-rotatably connected to the helmet shell-side transmission piece so as to be rotatable in unison therewith and is mechanically connected to the bearing ring; the bearing ring-side transmission piece is configured to move, linearly in parallel to the common longitudinal axis, relative to the helmet shell-side transmission piece in two opposite directions; and the distance between the actuating element and the bearing ring is changeable both by a linear movement of the helmet shell-side transmission piece relative to the actuating element and by a linear movement of the bearing ring-side transmission piece relative to the helmet shell-side transmission piece;

providing a 3D printer configured to produce at least one of the bearing ring, the actuating element and the transmission unit; and

producing at least one of the bearing ring, the actuating element and the transmission unit with the 3D printer.

2 . A safety helmet process according to claim 1 , further comprising:

providing at least another 3D printer configured to produce at least one of the bearing ring, the actuating element and the transmission unit;

producing at least one of the bearing ring, the actuating element and the transmission unit with the other 3D printer.

3 . A safety helmet process according to claim 2 , wherein the 3D printer and the other 3D printer:

are at different locations; or

produce different components of the safety helmet; or

are at different locations and produce different components of the safety helmet.

4 . A safety helmet process comprising:

providing a 3D printer;

producing at least one of a bearing ring, an actuating element and a transmission unit with the 3D printer;

forming a safety helmet comprising: an arched helmet shell; the bearing ring attached on an inside to the helmet shell and configured to fully or at least partially encompass a head of a user of the safety helmet and to determine a head size of the safety helmet; the actuating element accessible from an outside and attached rotatably to the helmet shell; and the transmission unit configured to transmit a rotation of the actuating element to the bearing ring such that the head size provided by the bearing ring is changed, wherein the transmission unit comprises: a helmet shell-side transmission piece non-rotatably connected to the actuating element so as to rotate in unison with the actuating element; and a bearing ring-side transmission piece, wherein the helmet shell-side transmission piece and the bearing ring-side transmission piece together at least partially bridge a distance between the actuating element and the bearing ring and extend along a common longitudinal axis, wherein: the helmet shell-side transmission piece is configured to move, linearly in parallel to the common longitudinal axis, relative to the actuating element in two opposite directions; the bearing ring-side transmission piece is non-rotatably connected to the helmet shell-side transmission piece so as to be rotatable in unison therewith and is mechanically connected to the bearing ring; the bearing ring-side transmission piece is configured to move, linearly in parallel to the common longitudinal axis, relative to the helmet shell-side transmission piece in two opposite directions; and the distance between the actuating element and the bearing ring is changeable both by a linear movement of the helmet shell-side transmission piece relative to the actuating element and by a linear movement of the bearing ring-side transmission piece relative to the helmet shell-side transmission piece.

5 . A safety helmet process according to claim 4 , further comprising:

providing at least another 3D printer configured to produce at least one of the bearing ring, the actuating element and the transmission unit;

producing at least one of the bearing ring, the actuating element and the transmission unit with the other 3D printer.

6 . A safety helmet process according to claim 5 , wherein the 3D printer and the other 3D printer:

are at different locations; or

produce different components of the safety helmet; or

are at different locations and produce different components of the safety helmet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2023
From: MUSOW, JAN; HARBI, MOHAMED HOUSSEM; PRACHT, STEFFEN; RAHMATYAN, JASSER
To: DRÄGER SAFETY AG & CO. KGAA
Reel/Frame 063591/0658 →
Continuity (2)
Division 17242702 · Apr 28, 2021
Related Publication 20230276890A1 · Sep 7, 2023
References Cited (3)
US 20150059066A1 · Ketterer · 2015 [cited by examiner]
WO WO2021176061A1 · 2021 [cited by examiner]
NPL: IP.com and IEEE, Results Publication Date Range: Mar. 7, 1983 to Dec. 3, 2025. [cited by examiner]