IP Library Granted Patent US 12,427,035
Granted Patent B2
US 12,427,035 · App. 18/317,900 · Granted Sep 30, 2025

Interbody spacer for spinal fusion

Inventors: Adam MacMillan (Quincy, MA); Josh Arnone (St. Charles, MO)
Assignee: CORELINK, LLC
A61F2/4455A61F2/3094A61F2/442A61F2/4611A61F2002/30985
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Quick Facts
Patent No.
US 12,427,035
App. No.
18/317,900
Granted
Sep 30, 2025
Kind
B2
Abstract

An interbody spacer for spinal fusion surgery includes a body configured for insertion within an interbody space between two adjacent vertebrae. The body defines at least one fastener-receiving opening for receiving a fastener for securing the body within the interbody space. A blocking member is disposable in the fastener-receiving opening for preventing the fastener from being withdrawn from the fastener-receiving opening once the fastener has been fully inserted into the fastener-receiving opening.

Claims (22)

1. A bone fastener comprising:

a shaft having a length extending between proximal and distal ends of the shaft, wherein the shaft has an exterior surface;

a base at the proximal end of the shaft and defining a receptacle configured to receive a head of a suitable driver for driving the bone fastener into bone;

a tip portion at the distal end of the shaft and configured to bore into bone;

anchoring projections extending laterally outward from the exterior surface of the shaft to a lateral outward end of the anchoring projection, wherein the anchoring projections are spaced apart from one another along the length of the shaft, wherein the anchoring projections are configured to enable anchoring of the bone fastener in bone; and

open-cell metal foam disposed on an entirety of the exterior surface of the shaft, including between the anchoring projections, to enable bone growth, wherein the open-cell metal foam is spaced laterally inward of a lateral outward end margin of each of the anchoring projections such that the lateral outward end margin of each of the anchoring projections is exposed,

wherein at least the lateral outward end margin of each and every one of the anchoring projections is not formed from the open-cell metal foam and is free from the open-cell metal foam being disposed thereon.

2. The bone fastener set forth in claim 1 , wherein the bone fastener is integrally formed as a monolithic one-piece component by additive manufacturing.

3. The bone fastener set forth in claim 2 , wherein the base head is not formed from the open-cell metal foam and is free from open-cell metal foam being disposed thereon.

4. The bone fastener set forth in claim 3 , wherein the shaft defines a plurality of transverse openings.

5. The bone fastener set forth in claim 4 , wherein the open-cell metal foam extends into the transverse openings.

6. The bone fastener set forth in claim 2 , wherein the bone fastener is formed from titanium.

7. The bone fastener set forth in claim 2 , wherein the tip of the bone fastener is not formed from the open-cell metal foam and is free from the open-cell metal foam being disposed thereon.

8. A method of making the bone fastener set forth in claim 1 , the method comprising:

additively manufacturing an entirety of the bone fastener.

9. The method of making the bone fastener set forth in claim 8 , the method comprising:

additively manufacturing an entirety of the bone fastener with titanium.

10. The bone fastener set forth in claim 1 , wherein the anchoring projections comprise at least one thread.

11. The bone fastener set forth in claim 1 , wherein the anchoring projections comprise teeth.

12. The bone fastener set forth in claim 1 , wherein the shaft is straight.

13. The bone fastener set forth in claim 1 , wherein the shaft is curved.

14. The bone fastener set forth in claim 1 , wherein an entirety of the shaft is not formed from open-cell metal foam.

Assignments (3)
SECURITY INTEREST Recorded Jul 22, 2024
From: CORELINK, LLC
To: VARAGON CAPITAL PARTNERS AGENT, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068045/0638 →
SECURITY INTEREST Recorded Jun 24, 2024
From: CORELINK, LLC
To: VARAGON CAPITAL PARTNERS AGENT, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 067820/0916 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2023
From: MACMILLAN, ADAM; ARNONE, PH. D., JOSH
To: CORELINK, LLC
Reel/Frame 063649/0320 →
Continuity (3)
Continuation 17031090 · Sep 24, 2020
Provisional Application 62905123 · Sep 24, 2019
Related Publication 20230301795A1 · Sep 28, 2023
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