Granted Patent B2

US 12,592,392 · App. 18/328,756 · Granted Mar 31, 2026

Inventors: Hang Pei (Ningde City, CN); Xiaoming Ge (Ningde City, CN)

Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED

H01M4/668H01M4/0404H01M4/0428H01M4/043H01M4/661H01M4/667H01M2004/021

Abstract

Claims (33)

1 . An electrode, comprising:

a current collector layer being gas permeable, a surface of the current collector layer having an active material region and a support region extending from the active material region;

an active material layer laminated on the active material region of the current collector layer;

a support layer laminated on the support region, the supporting layer comprising porcelain, and the support region being not covered by the active material layer; and

an electrical connection member mounted on the current collector layer and electrically connected to the current collector layer through a connection region, the electrical connection member protruding and extending from an edge of the current collector layer and being separated from the active material layer by the support layer;

wherein the current collector layer comprises a porous substrate and a conductive layer, the porous substrate comprises a polymer and having a plurality of pores, the conductive layer comprises a metal, the active material layer is located outside the plurality of pores of the porous substrate, and the conductive layer covers at least part of a surface of the porous substrate and covers at least at part of an inner surface of at least one of the plurality of pores of the porous substrate.

2 . The electrode according to claim 1 , wherein a conductivity of the conductive layer is greater than a conductivity of the porous substrate.

3 . The electrode according to claim 1 , wherein a density of the porous substrate is less than a density of the conductive layer.

4 . The electrode according to claim 1 ,

wherein the polymer of the porous substrate is selected from one or more of polyamide, polyimide, polyester, polyolefin, polyyne, siloxane polymer, polyether, polyol, polysulfone, polysaccharide polymer, amino acid polymer, polythiazyl, aromatic ring polymer, heteroaromatic ring polymer, epoxy resin, phenolic resin, derivative thereof, cross-link thereof, copolymer thereof, or a combination thereof.

5 . The electrode according to claim 1 ,

wherein the metal of the conductive layer is selected from the group consisting of aluminum, copper, nickel, iron, titanium, silver, nickel, or an alloy of any one thereof.

6 . The electrode according to claim 1 , wherein a porosity of the current collector layer is from 20% to 95%.

7 . The electrode according to claim 1 , wherein a thickness of the current collector layer is from 4 μm to 500 μm.

8 . The electrode according to claim 1 , wherein a gas permeability of the current collector layer is from 1,000 to 5,000 cm 3 /m 2 ·24 h·0.1 MPa.

9 . The electrode according to claim 1 , wherein the active material layer comprises an electrochemically active material.

10 . A method for preparing an electrode, comprising:

providing a current collector layer, the current collector layer being gas permeable, a surface of the current collector layer having an active material region and a support region extending from the active material region;

wherein the current collector layer comprises a porous substrate and a conductive layer, the porous substrate comprises a polymer and having a plurality of pores, the conductive layer comprises a metal, and the conductive layer covers at least part of a surface of the porous substrate and covers at least part of an inner surface of at least one of the plurality of pores of the porous substrate;

providing an active material layer, the active material layer is located outside the plurality of pores of the porous substrate;

laminating the active material layer on the active material region of the surface of the current collector layer, such that the active material layer is located outside the plurality of pores of the porous substrate;

laminating a support layer on the support region of the surface of the current collector layer, wherein the support layer comprises porcelain, and the support region is not covered by the active material layer; and

mounting an electrical connection member on the current collector layer and electrically connecting the electrical connection member to the current collector layer through a connection region, wherein the electrical connection member protrudes and extends from an edge of the current collector layer and is separated from the active material layer by the support layer.

11 . The method according to claim 10 , wherein

a conductivity of the porous substrate is less than a conductivity of the conductive layer; or

a density of the porous substrate is less than a density of the conductive layer.

12 . A battery, comprising: the electrode according to claim 1 or the electrode prepared using the method according to claim 10 .

13 . An electrical apparatus, comprising the battery according to claim 12 , wherein the battery is configured to provide electric energy.

14 . The electrode according to claim 1 , wherein the conductive layer further covers an outer surface of the at least one of the plurality of pores of the porous substrate.

15 . The electrode according to claim 1 , wherein at least one side surface of the porous substrate comprises at least one edge region, and the conductive layer covers a region outside the at least one edge region, the at least one edge region is not covered by the conductive layer, the at least one edge region is partially non-conductive, and the edge region is at least partially not covered by the active material layer.

16 . The electrode according to claim 1 , wherein a protruding direction perpendicular to the electrical connection member is a first direction, in the first direction, a ratio of a width dimension d of the electrical connection member to a width dimension D of the current collector layer, denoted as d: D, is in a range of 1:2-5.

17 . The electrode according to claim 4 , wherein the polymer is selected from one or more of polyamide, polyimide, siloxane polymer, polyether, polyol, polysulfone, polysaccharide polymer, amino acid polymer, polythiazyl, epoxy resin, phenolic resin, or a combination thereof.

18 . The electrode according to claim 4 , wherein the support layer is coated by a coating comprising boehmite and polyvinylidene fluoride (PVDF).

Assignments (2)

Continuity (2)

References Cited (21)