IP Library Granted Patent US 12,209,624
Granted Patent B2
US 12,209,624 · App. 18/330,242 · Granted Jan 28, 2025

Method and systems for a clutch of an electric drivetrain

Inventors: Kurt Cattoor (Koolkerke, BE); Filip D. Schacht (Meulebeke, BE)
Assignee: DANA BELGIUM N.V.
F16D47/04F16D13/74F16D25/0635H02K7/108H02K7/116
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Quick Facts
Patent No.
US 12,209,624
App. No.
18/330,242
Granted
Jan 28, 2025
Kind
B2
Abstract

Systems and a method for a clutch assembly are provided. In one example, a wet clutch for an electric motor includes a plurality of friction plates connected to a clutch hub; a plurality of separator plates connected to a drum and interleaved with the plurality of friction plates, a gear coupled to the electric motor; and a one-way clutch integrated into the wet clutch so as to be positioned between the gear and the clutch hub to allow free rotation in a predetermined direction while the wet clutch is hydraulically actuated and the friction plates and the separator plates rotate at the same speed thus avoiding drag losses.

Claims (31)

1. A wet clutch for an electric motor, comprising:

a plurality of friction plates coupled to a hub;

a plurality of separator plates coupled to a drum and interleaved with the plurality of friction plates;

a gear coupled to an output of the electric motor; and

a one-way clutch integrally arranged in the wet clutch between the gear and the hub,

wherein the wet clutch is arranged on a shaft, the shaft comprising a plurality of fluid passages including a central passage sealed from the wet clutch.

2. The wet clutch of claim 1 , wherein the shaft further comprises a first outer passage fluidly coupled to a piston chamber of the wet clutch, and a second outer passage fluidly coupled to the piston chamber, the hub, an extension of the hub, and the gear.

3. The wet clutch of claim 2 , wherein the extension of the hub is arranged between the one-way clutch and the shaft.

4. The wet clutch of claim 1 , wherein a first bearing and a second bearing are arranged between the gear and a shaft on which the wet clutch is arranged.

5. The wet clutch of claim 1 , wherein the one-way clutch opens and closes based on a direction of rotation of the gear to adjust a coupling between the gear and the hub.

6. The wet clutch of claim 1 , wherein the one-way clutch is coupled to an inner diameter of the gear and an outer diameter of the hub.

7. A system, comprising:

a electric motor;

a wet clutch comprising a plurality of friction plates coupled to a hub;

a one-way clutch integrally arranged within the wet clutch between the hub and an input gear, the input gear configured to receive power from the electric motor; and

a shaft on which the wet clutch is arranged, wherein the shaft comprises a plurality of lubricant passages, wherein at least one of the plurality of lubricant passages comprises a plurality of openings for directing lubricant into the wet clutch, wherein the plurality of lubricant passages includes a central passage sealed from the wet clutch.

8. The system of claim 7 , wherein the plurality of lubricant passages includes a first passage and a second passage fluidly coupled to a piston chamber of the wet clutch.

9. The system of claim 8 , wherein the first passage directs lubricant toward a chamber surface and the second passage directs lubricant toward an interior volume of the piston chamber.

10. The system of claim 8 , wherein the second passage is further fluidly coupled to the hub and the input gear.

11. The system of claim 7 , wherein the input gear is decoupled from the hub, via the one-way clutch, when the input gear is rotating in a first direction.

12. The system of claim 11 , wherein the input gear is coupled to the hub, via the one-way clutch, when the input gear is rotating in a second direction, the second direction opposite the first direction.

13. The system of claim 7 , wherein the input gear and the hub sandwich the one-way clutch.

14. A system, comprising:

an electric motor;

a transmission coupled to the electric motor; and

a wet clutch coupled to the transmission via a gear, the wet clutch configured to couple to a drum of a shaft via a plurality of separator plates and a plurality of friction plates pressed together based on a force of fluid applied to a piston of the wet clutch, further comprising a one-way clutch arranged between the gear and a hub of the wet clutch, wherein the hub is physically coupled to the plurality of friction plates; wherein

the shaft comprises a plurality of lubricant passages configured to lubricant the shaft and portions of the wet clutch, wherein the plurality of lubricant passages includes a central passage sealed from the wet clutch.

15. The system of claim 14 , wherein each of the plurality of lubricant passages is different in length.

16. The system of claim 14 , wherein each of the plurality of lubricant passages comprises a different number of openings for directing lubricant radially outward.

17. The system of claim 14 , wherein the gear comprises a gear arm that extends toward the hub and is coupled to an outer diameter of the one-way clutch, and wherein the hub comprises a hub arm that extends toward the gear and is coupled to an inner diameter of the one-way clutch.

18. The system of claim 17 , wherein an outer diameter of the hub is radially equidistant to the shaft as the gear arm.

Assignments (2)
CHANGE OF NAME Recorded Oct 27, 2025
From: DANA BELGIUM N.V.
To: DANA BELGIUM
Reel/Frame 073288/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2023
From: CATTOOR, KURT; SCHACHT, FILIP D.
To: DANA BELGIUM N.V.
Reel/Frame 063871/0911 →
Continuity (1)
Related Publication 20240410430A1 · Dec 12, 2024
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