IP Library Granted Patent US 12,295,620
Granted Patent B2
US 12,295,620 · App. 18/332,617 · Granted May 13, 2025

Bone screw threaded enlarger

Inventors: Terry Ziemek (Broomfield, CO); David W. Castleman (Minneapolis, MN)
Assignee: Zimmer Biomet Spine, Inc.
A61B17/7032A61B17/7035A61B17/8605A61B17/863A61B17/8635A61B17/8685A61B17/8695A61B2017/564A61B17/7037A61B2017/8655A61B2017/867A61B2090/061
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Quick Facts
Patent No.
US 12,295,620
App. No.
18/332,617
Granted
May 13, 2025
Kind
B2
Abstract

A bone fastener system can comprise a fastener and a first sizing component. The fastener can comprise a shaft that provides an anchoring footprint. The first sizing component can be configured to be connected to the shaft and can include a first anchoring feature, or circumferential bone engaging feature, to increase a size of the anchoring footprint. The first anchoring feature can comprise a sleeve that radially expands a diameter of the threaded shaft. The first anchoring feature can comprise axially extending teeth. The system can further comprise a second sizing component including a second anchoring feature to increase the size of the anchoring footprint, the second anchoring feature being different from the first anchoring feature. The second anchoring feature can expand the diameter of the threaded shaft a greater amount than the first anchoring feature. The second anchoring feature can have a length greater than the first anchoring feature.

Claims (37)

1. A bone anchor system, comprising:

a fastener comprising a threaded shaft at a distal end of the fastener, the threaded shaft having a shaft diameter and configured to provide a first anchoring footprint of a first size;

a bone engaging component operable to receive the fastener within a bore extending through a body portion, the bore extending through the body portion including internal threading that is configured to engage with external threading on the threaded shaft, the bone engaging component including a bone engaging feature extending from the body portion, wherein the bone engaging feature and the body portion are configured to provide a second anchoring footprint that is greater in size than the first anchoring footprint; and

a housing including a channel, the channel positioned at a proximal end of the bone anchor system relative to the threaded shaft, wherein the channel is operable to receive an elongate member.

2. The bone anchor system of claim 1 , wherein the bone engaging feature comprises a plurality of teeth that axially extend relative to the body portion.

3. The bone anchor system of claim 2 , further comprising engaging surfaces located on the body portion on an opposite side of the body portion as the plurality of teeth.

4. The bone anchor system of claim 1 , wherein the channel extends along a channel axis that is transverse to a shaft axis through the threaded shaft.

5. The bone anchor system of claim 4 , wherein the channel is positioned directly above the threaded shaft such that the channel axis is located directly above the shaft axis.

6. The bone anchor system of claim 1 , wherein the channel is defined by opposing arms of the housing.

7. The bone anchor system of claim 1 , further comprising a threaded component positioned exterior to the threaded shaft and distal of the housing.

8. The bone anchor system of claim 6 , wherein the housing includes an upper housing and a lower housing, wherein the opposing arms are portions of the upper housing.

9. The bone anchor system of claim 8 , wherein the fastener passes through the lower housing, and wherein the upper housing includes a bore through which a head of the fastener is accessible.

10. A bone anchor system comprising:

a fastener comprising:

a shaft having a shaft diameter, wherein the shaft has threading; and

a head at an end of the shaft; and

a bone engaging component operable to receive the fastener, the bone engaging component comprising:

a body portion having an outer diameter larger than the shaft diameter;

a bore extending through the body portion, the bore sized to receive the shaft diameter such that the body portion is immovable from an angle defined with respect to a longitudinal axis through a length of the shaft when the shaft is inserted into the bore;

an outer surface at the outer diameter; and

a bone engaging feature extending from the outer surface;

a housing including a channel, the channel positioned at a proximal end of the bone anchor system and operable to receive an elongate member; and

a threaded component positioned exterior to the shaft and distal of the housing.

11. The bone anchor system of claim 10 , wherein the bone engaging feature comprises a plurality of teeth that axially extend relative to the body portion.

12. The bone anchor system of claim 11 , wherein the body portion further includes a radially extending flange connected to the outer surface and from which the plurality of teeth axially extend.

13. The bone anchor system of claim 12 , further comprising engaging surfaces located on the body portion on an opposite side of the radially extending flange as the plurality of teeth.

14. The bone anchor system of claim 10 , wherein the channel extends along a channel axis that is transverse to a shaft axis through the shaft.

15. The bone anchor system of claim 14 , wherein the channel is positioned directly above the shaft such that the channel axis is located directly above the shaft axis.

16. The bone anchor system of claim 10 , wherein the channel is defined by opposing arms of the housing.

17. The bone anchor system of claim 16 , wherein the housing includes an upper housing and a lower housing, wherein the opposing arms are portions of the upper housing.

18. The bone anchor system of claim 17 , wherein the fastener passes through the lower housing, and wherein the upper housing includes a bore through which the head of the fastener is accessible.

19. A method of engaging a bone anchor system with a boney structure, the method comprising:

forming a bone aperture into the boney structure for a fastener including a head and a threaded shaft having a shaft diameter;

selecting a bone engaging component, the bone engaging component having a body portion and a bone engaging feature, the body portion having a diameter larger than the shaft diameter;

inserting the threaded shaft within the bone engaging component to form the bone anchor system;

threading the threaded shaft into the bone engaging component to cause the bone-engaging feature to engage with the boney structure such that the bone engaging component is fixedly coupled to the threaded shaft at an angle defined with respect to a longitudinal axis through the threaded shaft; and

positioning an elongate member within a channel within a housing at a proximal end of the bone anchor system relative to the threaded shaft, wherein the bone anchor system further comprises a threaded component positioned exterior to the threaded shaft and distal of the housing.

Assignments (2)
GRANT OF A SECURITY INTEREST -- PATENTS Recorded Apr 1, 2024
From: ZIMMER BIOMET SPINE, LLC; EBI, LLC
To: CERBERUS BUSINESS FINANCE AGENCY, LLC
Reel/Frame 066970/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2023
From: ZIEMEK, TERRY; CASTLEMAN, DAVID W.
To: ZIMMER BIOMET SPINE, INC.
Reel/Frame 064863/0249 →
Continuity (5)
Division 17062138 · Oct 2, 2020
Division 15663174 · Jul 28, 2017
Provisional Application 62482136 · Apr 5, 2017
Provisional Application 62368345 · Jul 29, 2016
Related Publication 20230320761A1 · Oct 12, 2023
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