IP Library Granted Patent US 12,075,538
Granted Patent B2
US 12,075,538 · App. 18/333,014 · Granted Aug 27, 2024

Load control device having a wide output range

Inventors: Stuart W. DeJonge (Riegelsville, PA); Steven J. Kober (Center Valley, PA); Mark S. Taipale (Harleysville, PA)
Assignee: Lutron Technology Company LLC
H05B45/44H05B45/10H05B45/3725H05B45/50H05B47/155
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Quick Facts
Patent No.
US 12,075,538
App. No.
18/333,014
Granted
Aug 27, 2024
Kind
B2
Abstract

A load control device (e.g., an LED driver) for controlling the intensity of a lighting load (e.g., an LED light source) may provide a wide output range and flicker-free adjustment of the intensity of the lighting load. The load control device may comprise a load regulation circuit, a control circuit, and a filter circuit (e.g., a boxcar filter circuit) that operates in a different manner in dependence upon a target current. When the intensity of the lighting load is near a low-end intensity, the control circuit may adjust an operating frequency of the load regulation circuit in response to the target current, and may control the filter circuit to filter a current feedback signal during a filter window that repeats on periodic basis. When the intensity of the lighting load is near a high-end intensity, the control circuit may control the filter circuit to constantly filter the current feedback signal.

Claims (92)

1. A light-emitting diode (LED) lighting controller, comprising:

filter circuitry; and

LED lighting control circuitry communicatively coupled to the filter circuitry, the LED lighting control circuitry to:

receive an input that includes a target intensity;

determine a target load current corresponding to the target intensity;

receive an instantaneous current feedback signal and a load voltage signal from an operatively coupled LED drive circuit;

cause the filter circuitry to filter the instantaneous current feedback signal to generate an average current feedback signal;

receive the average current feedback signal;

provide the average current feedback signal to analog control circuitry;

provide the target load current signal to the analog control circuitry;

receive a peak current threshold signal from the analog control circuitry; and

generate a driver signal using the instantaneous current feedback signal, the average current feedback signal, and the load voltage.

2. The controller of claim 1 wherein to provide the target load current signal to the analog control circuitry, the LED lighting control circuitry to further:

provide, to the analog control circuitry, a target load current signal having a controlled direct current component magnitude based on the received target intensity.

3. The controller of claim 1 wherein to provide the target load current signal to the analog control circuitry, the LED lighting control circuitry to further:

provide, to the analog control circuitry, a target load current signal having a controlled duty cycle based on the received target intensity.

4. The controller of claim 1 wherein to generate the driver signal using the instantaneous current feedback signal, the average current feedback signal, and the load voltage, the LED lighting control circuitry to:

provide the instantaneous current feedback signal to latch circuitry;

provide a frequency control signal to the latch circuitry;

provide the peak current threshold signal to the latch circuitry; and

receive, as an output from the latch circuitry, the driver signal.

5. The controller of claim 1 wherein to cause the filter circuitry to filter the instantaneous current feedback signal to generate the average current feedback signal, the LED lighting control circuitry to further:

determine whether the target load current is below a threshold current value; and

cause the filter circuitry to periodically sample the instantaneous current feedback signal to produce the average current feedback signal responsive to the determination that the target load current is below the threshold current value.

6. The controller of claim 5 wherein to cause the filter circuitry to periodically sample the instantaneous current feedback signal to produce the average current feedback signal, the LED lighting control circuitry to further:

cause the filter circuitry to sample the instantaneous current feedback signal over a periodic filter window interval; and

determine the average current feedback signal using the instantaneous current feedback signal received by the filter circuitry over at least a portion of the periodic filter window interval.

7. The controller of claim 1 wherein to cause the filter circuitry to filter the instantaneous current feedback signal to generate the average current feedback signal the LED lighting control circuitry to further:

determine whether the target load current is above a threshold current value; and

cause the filter circuitry to continuously sample the instantaneous current feedback signal to produce the average current feedback signal responsive to the determination that the target load current is above the threshold current value.

8. The controller of claim 1 wherein to determine the target load current corresponding to the target intensity, the LED lighting control circuitry to further:

determine the target load current corresponding to the target intensity using data specific to an LED lighting load currently operatively coupled to the LED lighting controller.

9. A light-emitting diode (LED) lighting control method, comprising:

receiving, by LED lighting control circuitry, an input that includes a target intensity;

determining, by the LED lighting control circuitry, a target load current corresponding to the received target intensity;

receiving, by the LED lighting control circuitry, an instantaneous current feedback signal and a load voltage signal from an operatively coupled LED drive circuit;

causing, by the LED lighting control circuitry, operatively coupled filter circuitry to filter the instantaneous current feedback signal to generate an average current feedback signal;

receiving, by the LED lighting control circuitry from the filter circuitry, the average current feedback signal;

providing the average current feedback signal to an analog control circuitry;

providing the target load current signal to the analog control circuitry;

receiving a peak current threshold signal as an output from the analog control circuitry; and

generating, by the LED lighting control circuitry, a driver signal using the instantaneous current feedback signal, the average current feedback signal, and the load voltage.

10. The LED lighting control method of claim 9 wherein providing the target load current signal to the analog control circuitry further comprises:

providing a target load current signal having a controlled direct current component magnitude based on the received target intensity to the analog control circuitry.

11. The LED lighting control method of claim 9 wherein providing the target load current signal to the analog control circuitry further comprises:

providing a target load current signal having a controlled duty cycle based on the received target intensity to the analog control circuitry.

12. The LED lighting control method of claim 9 wherein generating the driver signal using the instantaneous current feedback signal, the average current feedback signal, and the load voltage, further comprises:

providing the instantaneous current feedback signal to a latch circuit;

providing a frequency control signal to the latch circuit;

providing the peak current threshold signal to the latch circuit; and

receiving, as an output from the latch circuit, the driver signal.

13. The LED lighting control method of claim 9 wherein causing the filter circuitry to filter the instantaneous current feedback signal to generate the average current feedback signal further comprises:

determining, by the LED lighting control circuitry, whether the target load current is below a threshold current value; and

causing, by the LED lighting control circuitry, the filter circuitry to periodically sample the instantaneous current feedback signal to produce the average current feedback signal responsive to the determination by the LED lighting control circuitry that the target load current is below the threshold current value.

14. The LED lighting control method of claim 13 wherein causing the filter circuitry to periodically sample the instantaneous current feedback signal to produce the average current feedback signal further comprises:

causing the filter circuitry to sample the instantaneous current feedback signal over a periodic filter window interval; and

determining, by the filter circuitry, the average current feedback signal using the instantaneous current feedback signal received by the filter circuit over at least a portion of the periodic filter window interval.

15. The LED lighting control method of claim 9 wherein causing the filter circuitry to filter the instantaneous current feedback signal to generate the average current feedback signal further comprises:

determining, by the LED lighting control circuitry, whether the target load current is above the threshold current value; and

causing, by the LED lighting control circuitry, the filter circuitry to continuously sample the instantaneous current feedback signal to produce the average current feedback signal responsive to the determination by the LED lighting control circuitry that the target load current is above the threshold current value.

16. The LED lighting control method of claim 9 wherein determining the target load current corresponding to the target intensity further comprises:

determining, by the LED lighting control circuitry, the target load current corresponding to the target intensity using data specific to an LED lighting load currently operatively coupled to the LED lighting controller.

17. A non-transitory, machine-readable, storage device that includes instructions that, when executed by light-emitting diode (LED) lighting control circuitry, causes the LED lighting control circuitry to:

receive an input that includes a target intensity;

determine a target load current corresponding to the received target intensity;

receive an instantaneous current feedback signal and a load voltage signal from an operatively coupled LED drive circuit;

cause operatively coupled filter circuitry to filter the instantaneous current feedback signal to generate an average current feedback signal;

receive, from the filter circuitry, the average current feedback signal;

provide the average current feedback signal to an analog control circuitry;

provide the target load current signal to the analog control circuitry;

receive a peak current threshold signal as an output from the analog control circuitry; and

generate a driver signal using the instantaneous current feedback signal, the average current feedback signal, and the load voltage.

18. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the LED lighting control circuitry to provide the target load current signal to the analog control circuitry further cause the LED lighting control circuitry to:

provide a target load current signal having a controlled direct current component magnitude based on the received target intensity to the analog control circuitry.

19. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the LED lighting control circuitry to provide the target load current signal to the analog control circuitry further cause the LED lighting control circuitry to:

provide a target load current signal having a controlled duty cycle based on the received target intensity to the analog control circuitry.

20. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the LED lighting control circuitry to generate the driver signal using the instantaneous current feedback signal, the average current feedback signal, and the load voltage, further cause the LED lighting control circuitry to:

provide the instantaneous current feedback signal to a latch circuitry;

provide a frequency control signal to the latch circuitry;

provide the peak current threshold signal to the latch circuitry; and

receive, as an output from the latch circuitry, the driver signal.

21. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the LED lighting control circuitry to cause the filter circuitry to filter the instantaneous current feedback signal to generate the average current feedback signal further cause the LED lighting control circuitry to:

determine whether the target load current is below a threshold current value; and

cause the filter circuitry to periodically sample the instantaneous current feedback signal to produce the average current feedback signal responsive to the determination by the LED lighting control circuitry that the target load current is below the threshold current value.

22. The non-transitory, machine-readable, storage device of claim 21 wherein the instructions that cause the LED lighting control circuitry to cause the filter to periodically sample the instantaneous current feedback signal to produce the average current feedback signal further cause the LED lighting control circuitry:

cause the filter circuitry to sample the instantaneous current feedback signal over a periodic filter window interval; and

cause the filter circuitry to determine the average current feedback signal using the instantaneous current feedback signal received by the filter circuit over at least a portion of the periodic filter window interval.

23. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the LED lighting control circuitry to cause the filter circuitry to filter the instantaneous current feedback signal to generate the average current feedback signal further cause the LED lighting control circuitry:

determine whether the target load current is above the threshold current value; and

cause the filter circuitry to continuously sample the instantaneous current feedback signal to produce the average current feedback signal responsive to the determination by the LED lighting control circuitry that the target load current is above the threshold current value.

24. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the LED lighting control circuitry to determine the target load current corresponding to the target intensity further cause the LED lighting control circuitry:

determine the target load current corresponding to the target intensity using data specific to an LED lighting load currently operatively coupled to the LED lighting controller.