IP Library Granted Patent US 11,976,581
Granted Patent B2
US 11,976,581 · App. 18/333,477 · Granted May 7, 2024

Evaporative fuel vapor emission control systems

Inventors: Laurence H. Hiltzik (Charleston, SC); Peter D. McCrae (Covington, VA); James R. Miller (Mount Pleasant, SC); Roger S. Williams (Daniel Island, SC)
Assignee: INGEVITY SOUTH CAROLINA, LLC
F01N3/0835B01D53/0407B01D53/0415B01J20/20B01J20/28045F01N3/0807F02M25/0854F02M25/0872F02M25/089F02M35/10222B01D2253/102B01D2253/3425B01D2257/70B01D2257/7022B01D2258/02B01D2259/401B01D2259/402B01D2259/404B01D2259/406B01D2259/41B01D2259/4145B01D2259/4516B01D2259/4566F02M2025/0881Y02T10/12
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Quick Facts
Patent No.
US 11,976,581
App. No.
18/333,477
Granted
May 7, 2024
Kind
B2
Abstract

An evaporative emission control canister system comprises an initial adsorbent volume having an effective incremental adsorption capacity at 25° C. of greater than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane, and at least one subsequent adsorbent volume having an effective incremental adsorption capacity at 25° C. of less than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane, an effective butane working capacity (BWC) of less than 3 g/dL, and a g-total BWC of between 2 grams and 6 grams. The evaporative emission control canister system has a two-day diurnal breathing loss (DBL) emissions of no more than 20 mg at no more than 210 liters of purge applied after the 40 g/hr butane loading step.

Claims (42)

1. An evaporative emission control canister system, including one or more canisters and comprising:

a fuel-side adsorbent volume; and

at least one subsequent adsorbent volume having an effective butane working capacity (BWC) of less than 3 g/dL, and a g-total BWC of 0.8 to 6 grams,

wherein the fuel-side adsorbent volume and the at least one subsequent adsorbent volume are located within a single canister, or in separate canisters that are connected to permit sequential contact by fuel vapor.

2. The canister system of claim 1 , wherein the canister system has a two-day diurnal breathing loss (DBL) emissions of at least one of: (i) no more than 20 mg at no more than 210 liters of purge applied after a 40 g/hr butane loading step, or (ii) no more than 20 mg at no more than 100 bed volumes (BV) of purge applied after a 40 g/hr butane loading step as determined by a lab-based 2012 LEV III California Bleed Emissions Test Procedure (BETP) section D.12.

3. The canister system of claim 1 wherein the at least one subsequent adsorbent volume has an effective butane working capacity (BWC) of from 1.6 to 3 g/dL.

4. The canister system of claim 1 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of less than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics volumetric analyzer.

5. The canister system of claim 1 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of ≤24 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics volumetric analyzer.

6. The canister system of claim 1 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of ≤16 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics volumetric analyzer.

7. The canister system of claim 1 , wherein the fuel-side adsorbent volume comprises activated carbon.

8. The canister system of claim 1 , wherein the at least one subsequent adsorbent volume comprises activated carbon.

9. The canister system of claim 8 , wherein the subsequent adsorbent volume comprises a volumetric diluent including at least one of an inert spacer particle, a trapped air space, a foam, a fiber, a screen, or a combination thereof.

10. An evaporative emission control canister system, including one or more canisters and comprising:

a fuel-side adsorbent volume; and

at least one subsequent adsorbent volume having an effective butane working capacity (BWC) of less than 3 g/dL, and a g-total BWC of 0.8 to 6 grams,

wherein the fuel-side adsorbent volume and the at least one subsequent adsorbent volume are located within a single canister, or in separate canisters that are connected to permit sequential contact by fuel vapor, and

wherein the canister system has a two-day diurnal breathing loss (DBL) emissions of at least one of: (i) no more than 20 mg at no more than 210 liters of purge applied after a 40 g/hr butane loading step, or (ii) no more than 20 mg at no more than 100 bed volumes (BV) of purge applied after a 40 g/hr butane loading step as determined by a lab-based 2012 LEV III California Bleed Emissions Test Procedure (BETP) section D.12.

11. The canister system of claim 10 , wherein the at least one subsequent adsorbent volume has a g-total BWC of from about 0.8 g to 6 g.

12. The canister system of claim 10 , wherein the at least one subsequent adsorbent volume has an effective butane working capacity (BWC) of from 1.6 to 3 g/dL.

13. The canister system of claim 10 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of less than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics analyzer.

14. The canister system of claim 10 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of ≤24 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics analyzer.

15. The canister system of claim 10 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of ≤16 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics analyzer.

16. The canister system of claim 10 , wherein the fuel-side adsorbent volume comprises activated carbon.

17. The canister system of claim 10 , wherein the at least one subsequent adsorbent volume comprises activated carbon.

18. The canister system of claim 15 , wherein the subsequent adsorbent volume comprises a volumetric diluent including at least one of an inert spacer particle, a trapped air space, a foam, a fiber, a screen, or a combination thereof.

19. An evaporative emission control canister system, including one or more canisters and comprising:

a fuel-side adsorbent volume; and

at least one subsequent adsorbent volume having an effective volumetric incremental adsorption capacity at 25° C. of less than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics volumetric analyzer, and a g-total BWC of 0.8 to 6 grams,

wherein the fuel-side adsorbent volume and the at least one subsequent adsorbent volume are located within a single canister, or in separate canisters that are connected to permit sequential contact by fuel vapor, and

wherein the canister system has a two-day diurnal breathing loss (DBL) emissions of at least one of: (i) no more than 20 mg at no more than 210 liters of purge applied after a 40 g/hr butane loading step, or (ii) no more than 20 mg at no more than 100 bed volumes (BV) of purge applied after a 40 g/hr butane loading step as determined by a lab-based 2012 LEV III California Bleed Emissions Test Procedure (BETP) section D.12.

20. The canister system of claim 19 , wherein the at least one subsequent adsorbent volume has an effective butane working capacity (BWC) of less than 3 g/dL.

21. The canister system of claim 20 , wherein the at least one subsequent adsorbent volume has an effective butane working capacity (BWC) of from 1.6 to 3 g/dL.

22. The canister system of claim 19 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of ≤24 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics analyzer.

23. The canister system of claim 19 , wherein the at least one subsequent adsorbent volume has an effective volumetric incremental adsorption capacity at 25° C. of ≤16 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics analyzer.

24. The canister system of claim 19 , wherein the fuel-side adsorbent volume comprises activated carbon.

25. The canister system of claim 19 , wherein the at least one subsequent adsorbent volume comprises activated carbon.

26. The canister system of claim 25 , wherein the subsequent adsorbent volume comprises a volumetric diluent including at least one of an inert spacer particle, a trapped air space, a foam, a fiber, a screen, or a combination thereof.

27. An evaporative emission control canister system, including one or more canisters and comprising:

a fuel-side adsorbent volume having an effective volumetric incremental adsorption capacity at 25° C. of greater than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics volumetric analyzer; and

at least one subsequent adsorbent volume having an effective volumetric incremental adsorption capacity at 25° C. of less than 35 grams n-butane/L between vapor concentration of 5 vol % and 50 vol % n-butane as determined by Micromeritics volumetric analyzer, an effective butane working capacity (BWC) of less than 3 g/dL, and a g-total BWC of 0.8 to 6 grams,

wherein the fuel-side adsorbent volume and the at least one subsequent adsorbent volume are located within a single canister, or in separate canisters that are connected to permit sequential contact by fuel vapor, and

wherein the canister system has a two-day diurnal breathing loss (DBL) emissions of at least one of: (i) no more than 20 mg at no more than 210 liters of purge applied after a 40 g/hr butane loading step, or (ii) no more than 20 mg at no more than 100 bed volumes (BV) of purge applied after a 40 g/hr butane loading step as determined by a lab-based 2012 LEV III California Bleed Emissions Test Procedure (BETP) section D.12.

Assignments (3)
SECURITY INTEREST Recorded Mar 26, 2026
From: INGEVITY SOUTH CAROLINA, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 074194/0370 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2023
From: HILTZIK, LAURENCE H.; MCCRAE, PETER D.; MILLER, JAMES R.; WILLIAMS, ROGER S.
To: MEADWESTVACO CORPORATION
Reel/Frame 063934/0324 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2023
From: MEADWESTVACO CORPORATION
To: INGEVITY SOUTH CAROLINA, LLC
Reel/Frame 063934/0493 →
Cited By (1)
US 12,577,895