IP Library Granted Patent US 12,456,736
Granted Patent B2
US 12,456,736 · App. 18/338,530 · Granted Oct 28, 2025

Sodium metal battery and electrochemical apparatus

Inventor: Yuqun Zeng (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
H01M4/668H01M4/381H01M4/623H01M4/625H01M4/661H01M4/667H01M10/054H01M2004/021
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Quick Facts
Patent No.
US 12,456,736
App. No.
18/338,530
Granted
Oct 28, 2025
Kind
B2
Abstract

A sodium metal battery and an electrochemical apparatus, the battery has a positive electrode sheet and a negative electrode sheet, the negative electrode sheet being a negative electrode current collector, and a sodium layer deposited in situ on the negative electrode current collector having a thickness of ≥30 nm after the battery is charged and discharged for the first time. After the battery cell is charged and discharged for the first time, the amount of residual sodium metal is sufficient to uniformly form a sodium deposition layer with a certain thickness on the surface of the negative electrode current collector. The higher nucleation energy required for the deposition of sodium onto the surface of the current collector during subsequent charge-discharge cycles is avoided, the overall deposition overpotential is reduced, and the deposition uniformity of sodium metal and the reversibility of the charge-discharge process are ensured.

Claims (44)

1. A sodium metal battery, comprising a positive electrode plate and a negative electrode plate, wherein the negative electrode plate is a negative current collector, a sodium layer deposited on the negative current collector, the thickness of the sodium layer deposited in situ on the negative current collector after the first charge and discharge of the battery is ≥34 nm, wherein

the initial charging capacity of a positive electrode active substance in the positive electrode plate is Q C mAh/g, the initial discharge capacity is Q D mAh/g the coating mass of the positive electrode active substance is C W g/cm 2 , and the theoretical volumetric capacity of sodium metal is X mAh/cm 3 , which satisfies the following formula:

1333

(

Q

C

-

Q

D

)

*

C

W

X

*

1

0

7

4799

,

(

I

)

at least a portion of the surface of the negative electrode current collector is provided with a conductive coating, and the thickness of the conductive coating is 1 μm˜10 μm,

the surface roughness of the negative current collector is 0.3 μm˜1.5 μm.

2. The battery according to claim 1 , wherein the negative electrode current collector comprises an aluminum based current collector, and the aluminum based current collector comprises at least one of the following technical features:

(1) the aluminum based current collector is aluminum foil or aluminum alloy foil;

(2) the aluminum based collector is an aluminum based composite collector, which includes a polymer base film and aluminum foil and/or aluminum alloy foil formed on both sides of the polymer base film;

(3) the aluminum based collector is an aluminum based composite fluid collector, which includes a polymer base film and aluminum foil and/or aluminum alloy foil formed on both sides of the polymer base film wherein the polymer base film is any one of polyamide, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, acrylonitrile butadiene styrene copolymer, polyethylene terephthalate, polyethylene terephthalate, epoxy resin, phenolic resin, polytetrafluoroethylene, polyvinylidene fluoride, silicone rubber, or polycarbonate.

3. The battery according to claim 1 , wherein the conductive coating comprises a conductive agent and a binder, wherein the conductive agent comprises at least one of metal, conductive carbon, conductive polymer, and conductive ceramic material.

4. The battery according to claim 3 , wherein the conductive coating comprises at least one of the following technical features:

(5) The metal has a body centered cubic structure, comprising any one of α-Fe, V, Nb, Cr, Mo, Ta, and W;

(6) the conductive carbon comprises at least one of conductive carbon black, graphite, carbon fiber, single walled carbon nanotubes, multi walled carbon nanotubes, graphene, and fullerene;

(7) the conductive polymer comprises any one of polyaniline, polythiophene, polypyrrole, or polyacetylene;

(8) the conductive ceramic material comprises at least one of TiB 2 , TiC, and B 4 C 3 ;

(9) the adhesive comprises any one of polyvinylidene fluoride, sodium carboxymethyl cellulose, butadiene styrene rubber, sodium alginate, lithium polyacrylate, sodium polyacrylate, polytetrafluoroethylene, polyimide, or polyurethane; and

(10) the mass ratio of the adhesive to the conductive agent is 1: (1-30).

5. The battery according to claim 1 , wherein the conductive coating is formed by any one of the methods of transfer coating, extrusion coating, and spraying.

6. The battery according to claim 1 , wherein the positive electrode active substance comprises at least one of sodium transition metal oxide, polyanionic compound, and Prussian blue compound.

7. A battery according to claim 1 , wherein the initial coulombic efficiency of the battery is 80% to 99%.

8. An electrochemical device, comprising the battery according to claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2023
From: ZENG, YUQUN
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 064027/0107 →
Continuity (2)
Continuation PCTCN2022079758 · Mar 8, 2022
Related Publication 20230352695A1 · Nov 2, 2023
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