IP Library Granted Patent US 12,062,794
Granted Patent B2
US 12,062,794 · App. 18/341,673 · Granted Aug 13, 2024

Electrical power storage devices

Inventors: Richard M. Sturgeon (Ann Arbor, MI); Dennis A. Wetzel (Saline, MI); Robert G. Gruenstern (Milwaukee, WI); William J. Wruck (Whitefish Bay, WI); Ramachadran Subbaraman (Fox Point, WI); James Symanski (Greenfield, WI); Eberhard Meissner (Wunstorf, DE)
Assignees: CPS Technology Holdings LLC; Clarios Germany GmbH & Co. KG
H01M4/68H01G11/24H01G11/28H01G11/34H01G11/36H01G11/40H01M4/625H01M4/663H01M4/667H01M4/668H01M4/73H01M4/74H01M10/12H01M2220/20
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Quick Facts
Patent No.
US 12,062,794
App. No.
18/341,673
Granted
Aug 13, 2024
Kind
B2
Abstract

An electrical storage device includes high surface area fibers (e.g., shaped fibers and/or microfibers) coated with carbon (graphite, expanded graphite, activated carbon, carbon black, carbon nanofibers, CNT, or graphite coated CNT), electrolyte, and/or electrode active material (e.g., lead oxide) in electrodes. The electrodes are used to form electrical storage devices such as electrochemical batteries, electrochemical double layer capacitors, and asymmetrical capacitors.

Claims (18)

1. An electrode comprising:

a charge collector comprising a mat of fibers;

wherein the charge collector is loaded with electrode active material; and

wherein the fibers comprise a carbon selected from a group consisting of graphite, expanded graphite, activated carbon, carbon black, carbon nanofibers, and carbon nanotubes, and further wherein at least a portion of said fibers are selected from a group consisting of trilobal cross-sectional fibers, and quadrilobal cross-sectional fibers, with each lobe of the respective cross-sectional fibers having a radial section and an end section with the end section extending from and at least substantially orthogonal to the radial section.

2. The electrode of claim 1 , where the fibers have a cross sectional diameter ranging from about 1 micron to about 100 microns.

3. The electrode of claim 1 , wherein the fibers are shaped fibers.

4. The electrode of claim 1 , wherein the fibers are microfibers.

5. The electrode of claim 1 , wherein the mat is formed of a woven or non-woven mesh in a pattern to at least one of adhere and support the electrode active material.

6. A lead-acid battery comprising:

a positive electrode and a negative electrode contained within a housing having electrolyte; and

the negative electrode comprising a mat of fibers comprising a carbon selected from a group consisting of graphite, expanded graphite, activated carbon, carbon black, carbon nanofibers, and carbon nanotubes, wherein the fibers are loaded with electrode active material, and further wherein at least a portion of said fibers are selected from a group consisting of trilobal cross-sectional fibers, and quadrilobal cross-sectional fibers, with each lobe of the respective cross-sectional fibers having a radial section and an end section with the end section extending from and at least substantially orthogonal to the radial section.

7. The battery of claim 6 , further comprising a separator between the positive electrode and the negative electrode.

8. The battery of claim 6 , wherein the fibers have a cross sectional diameter ranging from about 1 micron to about 100 microns.

9. The battery of claim 6 , wherein the fibers are shaped fibers.

10. The battery of claim 6 , wherein the fibers are microfibers.

11. The battery of claim 6 , wherein the mat is formed of a woven or non-woven mesh in a pattern to at least one of adhere and support the electrode active material.

12. The battery of claim 6 , wherein the fibers are obtained from a group consisting of polyester, polypropylene, polyethylene, and polyethylene terephthalate.

13. The battery of claim 6 , wherein the fibers are configured to help optimize charge acceptance.

Assignments (6)
UNDIVIDED ONE-HALF INTEREST Recorded May 22, 2024
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS AUTOBATTERIE GMBH & CO. KGAA
Reel/Frame 067500/0814 →
CHANGE OF NAME Recorded May 22, 2024
From: JOHNSON CONTROLS AUTOBATTERIE GMBH & CO. KGAA
To: CLARIOS GERMANY GMBH & CO. KGAA
Reel/Frame 067500/0867 →
CHANGE OF NAME Recorded May 22, 2024
From: CLARIOS GERMANY GMBH & CO. KGAA
To: CLARIOS GERMANY GMBH & CO. KG
Reel/Frame 067501/0167 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2024
From: SYMANSKI, JAMES
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 067470/0083 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2024
From: STURGEON, RICHARD M.; WETZEL, DENNIS A.; GRUENSTERN, ROBERT G.; WRUCK, WILLIAM J.; SUBBARAMAN, RAMACHADRAN; MEISSNER, EBERHARD
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 067470/0164 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2024
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: CPS TECHNOLOGY HOLDINGS LLC
Reel/Frame 067470/0189 →
Continuity (6)
Continuation 17080226 · Oct 26, 2020
Continuation 15352186 · Nov 15, 2016
Division 13129323
Provisional Application 61150987 · Feb 9, 2009
Provisional Application 61115815 · Nov 18, 2008
Related Publication 20240021840A1 · Jan 18, 2024