Apparatus and method for vacuumizing and sealing a package
An apparatus for vacuumizing and sealing a package includes a plurality of platens and vacuum chambers, each chamber adapted to mate with a dedicated one of the platens; a conveying system for conveying the platens and chambers along a generally angular path having a single axis of rotation; an automated loading assembly having a linear component and configured to load a package onto each of the platens; an automated unloading assembly having a linear portion and configured to unload a vacuumized, sealed package from each loaded platen onto an outfeed conveyor; and a vacuumizing/sealing system configured to cause relative movement of each chamber/platen pair, along a portion of the angular path, to form therebetween an air-tight enclosure accommodating the package and effect vacuumization and sealing of the package.
1. An apparatus for vacuumizing and sealing one or more packages, the apparatus comprising:
a plurality of platens operably secured to a rotating carousel configured to rotate about a single axis of rotation, wherein the plurality of platens are configured to travel along a platen travel path comprising an angular portion of the platen travel path and one or more linear portions of the platen travel path around the single axis of rotation;
a linear-motion mechanism, embodied as thea linkage assembly, operatively securing each of the plurality of platens to the rotating carousel and configured to enable the platens to extend radially outward from the axis of rotation and to rotate such that each of the plurality of platens remains aligned with a linear direction of travel as each of the plurality of platens moves along a linear portion of travel; and
a plurality of vacuum chambers configured to selectably engage a corresponding platen of the plurality of platens to form an air-tight enclosure therebetween and operably secured to the rotating carousel such that the plurality of vacuum chambers travel along an angular chamber travel path synchronously with the plurality of platens such that each vacuum chamber of the plurality of vacuum chambers is aligned with the corresponding platen of the plurality of platens relative to the single axis of rotation.
2. The apparatus of claim 1 , wherein the linear-motion mechanism comprises two central axes at which a pair of extension arms are operably secured to the carousel; wherein:
each extension arm of the pair of extension arms comprises a first extension rod and a second extension rod;
a first end of the first extension rod is pivotably secured to the carousel at a central axis, and a second end of the first extension rod is pivotably secured to the second extension rod at a first axis;
an end of the second extension rod is pivotably secured to a crossbar at a second axis; and
a first platen of the plurality of platens is secured to the crossbar.
3. The apparatus of claim 2 , wherein the linear-motion mechanism comprises a sliding mechanism positioned between the pair of extension arms and pivotably secured between the crossbar and the carousel;
the sliding mechanism comprises a slide body and a base plate;
the crossbar is pivotably secured to the slide body, at an axis;
the slide body is slidably secured relative to the base plate; and
the base plate is pivotably secured relative to the carousel.
4. The apparatus of claim 1 , wherein each platen of the plurality of platens includes at least one corresponding cam follower secured to a bottom portion of each platen;
The at least one cam follower corresponding to a first platen of the plurality of platens comprises a horizontal wheel configured to rotate about a vertical axis of rotation while riding within a cam track as the first platen of the plurality of platens moves along the platen travel path; and
the cam track extends around the axis of rotation and has an outer surface and an inner surface, in which the cam followers are configured to reside.
5. The apparatus of claim 4 , wherein the cam track is positioned below the platen travel path;
the at least one cam follower corresponding to each platen of the plurality of platens engages the cam surfaces; and
the cam surfaces comprise linear surface portions defining linear portions of the cam track corresponding to the linear portions of travel for the plurality of platens, and curved surface portions defining curved portions of the cam track corresponding to the rotational portions of travel for the plurality of platens.
6. The apparatus of claim 4 , wherein the plurality of platens and/or the linear motion mechanism additionally comprises a biasing mechanism configured to bias the at least one cam follower corresponding to each platen of the plurality of platens against one of the cam surfaces.
7. The apparatus of claim 1 , wherein each linear portion of the platen travel path corresponds to between 30-50 degrees of rotation of the carousel around the single axis of rotation.
8. The apparatus of claim 1 , wherein the vacuum chambers are in the lowered position while the corresponding platens are not travelling along a linear portion of the platen travel path.
9. The apparatus of claim 1 , wherein one of the one or more linear portions of the angular platen travel path comprises an unloading portion, wherein packages are removed from the corresponding platens during the unloading portion of the platen travel path.
10. The apparatus of claim 1 , wherein the angular portion of the platen travel path and the one or more linear portions of the travel path collectively defines one full rotation around the single axis of rotation.
11. The apparatus of claim 1 , wherein each of the plurality of platens remain aligned with a corresponding radial section of the carousel extending radially outward from the single axis of rotation during the entire platen travel path.