Liquid impervious smart card reader
Some embodiments include a smart card reader system that includes a card reader cavity that is impervious to liquid. The card reader cavity includes a secure card reader (SCR) holder bonded to a printed circuit board (PCB), to provide a liquid barrier between the SCR holder and the PCB. The PCB includes an SCR spring contact connector. The card reader cavity can receive a smart card including an integrated circuit (IC), where the IC is coupled to the SCR spring contact connector. A processor coupled to the SCR spring contact connector, can receive an input regarding a transaction using data of the smart card, and execute the transaction. In some embodiments a roller system seals the card reader cavity when the smart card reader system is not in use.
1. A smart card reader system comprising:
a card reader cavity, comprising:
a rod with a roller in a home position that seals the card reader cavity;
a secure card reader (SCR) holder bonded to a printed circuit board (PCB), wherein the PCB comprises an SCR spring contact connector;
wherein the card reader cavity is configured to receive a smart card including an integrated circuit (IC), wherein the IC is coupled to the SCR spring contact connector, wherein the receiving comprises a motion of the rod from the home position, wherein the motion is constrained by parallel guide slots of parallel guide plates, wherein the parallel guide slots are straight, and wherein a retraction angle, θ, comprises an angle between a retraction direction and a direction of an insertion of the smart card; and
a processor coupled to the SCR spring contact connector, wherein the processor is configured to:
receive an input regarding a transaction using data of the smart card; and
based on the input, execute the transaction.
2. The smart card reader system of claim 1 , wherein the roller comprises a conformable material supported by the rod, wherein the conformable material and the rod rotate as a single unit according to the conformable material making contact with the smart card.
3. The smart card reader system of claim 2 , wherein the rod comprises a metal or a plastic, and wherein the conformable material comprises rubber, foam, silicon, or an elastomer.
4. The smart card reader system of claim 1 , wherein the card reader cavity comprises a side structure and bottom structure, wherein the roller in the home position makes contact with both the side structure and the bottom structure to prevent a liquid from entering the card reader cavity.
5. The smart card reader system of claim 1 , wherein each end of the rod protrudes through a parallel guide slot of the parallel guide slots, and wherein each end of the rod includes a rod end cap whose diameter is larger than a width of the parallel guide slot.
6. The smart card reader system of claim 1 , further comprising:
a seal-force spring anchored to a housing structure of the smart card reader system, wherein a spring lever arm of the seal-force spring presses against the rod to apply a sealing force, F, in a direction opposite the retraction direction.
7. The smart card reader system of claim 6 , wherein a horizontal component of the sealing force, F, equals F cos θ and a vertical component of the sealing force, F, equals F sin θ, wherein θ is the retraction angle.
8. The smart card reader system of claim 1 , wherein values of the retraction angle, θ, are greater than or equal to 40° and less than or equal to 50°.
9. A smart card reader system comprising:
a card reader cavity, comprising:
a rod with a roller in a home position that seals the card reader cavity, wherein the card reader cavity is configured to receive a smart card, wherein the smart card being inserted into the card reader cavity moves the rod from the home position according to a retraction direction based on a retraction angle, θ, and wherein the retraction angle, θ, comprises an angle between a direction of a displacement vector and a direction of an insertion of the smart card;
a secure card reader (SCR) holder bonded to a printed circuit board (PCB), wherein the PCB comprises an SCR spring contact connector, and wherein the smart card comprises an integrated circuit (IC), the smart card is positioned where the IC is coupled to the SCR spring contact connector; and
a processor coupled to the SCR spring contact connector, wherein the processor is configured to:
receive an input regarding a transaction using data of the smart card; and
based on the input, execute the transaction.
10. The smart card reader system of claim 9 , wherein the card reader cavity comprises a liquid impervious seal that separates the card reader cavity from an interior of the smart card reader system.
11. The smart card reader system of claim 10 , wherein the liquid impervious seal comprises an elastomer gasket.
12. The smart card reader system of claim 10 , wherein interior surfaces of the card reader cavity comprise a liquid-impervious conformal coating.
13. The smart card reader system of claim 9 , wherein the roller comprises a conformable material supported by a rod, wherein the conformable material and the rod rotate as a single unit according to the conformable material making contact with the smart card.
14. The smart card reader system of claim 13 , wherein the rod comprises a metal or a plastic, and wherein the conformable material comprises rubber, foam, silicon, or an elastomer.
15. The smart card reader system of claim 9 , wherein values of the retraction angle, θ, are greater than or equal to 40° and less than or equal to 50°.
16. The smart card reader system of claim 9 , wherein the card reader cavity comprises a side structure and bottom structure, wherein the roller in the home position makes contact with both the side structure and the bottom structure to prevent a liquid from entering the card reader cavity.
17. The smart card reader system of claim 16 , wherein a horizontal component of the sealing force, F, equals F cos θ and a vertical component of the sealing force, F, equals F sin θ, wherein θ is the retraction angle.
18. The smart card reader system of claim 9 , further comprising:
a seal-force spring anchored to a housing structure of the smart card reader system, wherein a spring lever arm of the seal-force spring presses against the rod to apply a sealing force, F, in a direction opposite the retraction direction.