Granted Patent B2

US 12,374,903 · App. 18/344,099 · Granted Jul 29, 2025

Inventors: Wei Ye (Ningde, CN); Bo Zeng (Ningde, CN); Shuting Sun (Ningde, CN); Jihai Xie (Ningde, CN); Yongchao Li (Ningde, CN)

Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED

H02J7/0016H02J7/0047H02J7/00714H02J7/007184

Abstract

Claims (41)

1. A discharging control method for a battery pack control system, wherein the battery pack control system comprises a master battery management unit and N slave battery management units for controlling N parallel-connected battery packs, the slave battery management units are configured to control the battery packs to connect to an operating circuit or disconnect from the operating circuit, the slave battery management units are in communication connection with the master battery management unit, and N is a positive integer greater than or equal to 2; and wherein the discharging control method is applied to the master battery management unit;

wherein the discharging control method comprising:

at a first time, obtaining first voltage values of the N parallel-connected battery packs, determining a first battery pack with a largest first voltage value, and sending, to a slave battery management unit corresponding to the first battery pack, a control instruction for connecting the first battery pack to the operating circuit;

at an i-th time, obtaining i-th voltage values of (N−i+1) battery packs not connected to the operating circuit and an i-th sampling voltage, wherein the i-th sampling voltage is a voltage of (i−1) parallel-connected battery packs connected to the operating circuit;

calculating differences between all the i-th voltage values and the i-th sampling voltage to obtain (N−i+1) differences; and

obtaining, from the (N−i+1) differences, M i differences less than corresponding voltage difference thresholds, determining an i-th battery pack with the largest voltage among M i battery packs corresponding to the M i differences, and sending, to a slave battery management unit corresponding to the i-th battery pack, a control instruction for connecting the i-th battery pack to the operating circuit; wherein i is a positive integer greater than or equal to 2, and M i is an integer greater than or equal to 0; and

outputting a discharge allowed instruction when M i =0.

2. The discharging control method according to claim 1 , wherein obtaining, from the (N−i+1) differences, M i differences less than corresponding voltage difference thresholds comprises:

obtaining the voltage difference thresholds based on an allowable discharge current of each of the (N−i+1) battery packs not connected to the operating circuit and an internal resistance of the corresponding battery pack.

3. The discharging control method according to claim 1 , further comprising:

determining that a current time is the i-th time after receiving an instruction indicating completion of connecting the (i−1)-th battery pack to the operating circuit, wherein the instruction indicating completion of connecting the (i−1)-th battery pack to the operating circuit is sent by a slave battery management unit corresponding to the (i−1)-th battery pack.

4. The discharging control method according to claim 1 , further comprising:

obtaining a sampling voltage, a sampling current, and a voltage of a battery pack not connected to the operating circuit, and sending, to a slave battery management unit corresponding to a battery pack meeting a first condition, a control instruction for connecting the battery pack to the operating circuit;

wherein the first condition comprises: calculating a difference between the voltage of the battery pack not connected to the operating circuit and the sampling voltage, and when the difference is within a corresponding voltage difference range, determining that the sampling current is less than a specified threshold and remains for a preset period of time;

wherein a range of the voltage difference between the voltage V BatVolt of the battery pack not connected to the operating circuit and the sampling voltage V LINK is ΔV min <(V BatVolt −V LINK )<ΔV max , wherein ΔV min =ΔV−U 0 , ΔV max =ΔV+U 0 , ΔV is a product of a maximum loop current and an internal resistance, and U 0 is a specified sampling error and a tolerance threshold for determining overcurrent.

5. The discharging control method according to claim 1 , further comprising:

obtaining a sampling voltage, a sampling current, and a voltage of a battery pack not connected to the operating circuit, and sending, to a battery pack meeting a second condition, a control instruction for connecting the battery pack to the operating circuit;

wherein the second condition comprises: calculating a difference between the voltage of the battery pack not connected to the operating circuit and the sampling voltage, and when the difference is within a voltage difference range, reducing the sampling current by controlling output power, and determining that the sampling current is less than a specified threshold and remains for a preset period of time.

6. The discharging control method according to claim 1 , further comprising:

dynamically adjusting allowable discharge power until a discharge current of one of the battery packs connected to the operating circuit decreases to a level that does not impair a capacitive life of a relay, and sending, to a slave battery management unit corresponding to the battery pack, an instruction for disconnecting the battery pack from the operating circuit; and

after receiving an instruction indicating completion of disconnecting the battery pack from the operating circuit, requesting new allowable discharge power based on all battery packs connected to the operating circuit.

7. A charging control method for a battery pack control system, applied to a master battery management unit, the method comprising:

at a first time, obtaining first voltage values of N parallel-connected battery packs, determining a first battery pack with a smallest first voltage value, and sending, to a slave battery management unit corresponding to the first battery pack, a control instruction for connecting the first battery pack to an operating circuit; wherein N is a positive integer greater than or equal to 2;

at a j-th time, obtaining j-th voltage values of (N−j+1) battery packs not connected to the operating circuit and a j-th sampling voltage, wherein the j-th sampling voltage is a voltage of (j−1) parallel-connected battery packs connected to the operating circuit;

calculating differences between all the j-th voltage values and the j-th sampling voltage to obtain (N−j+1) differences; and

obtaining, from the (N−j+1) differences, P j differences less than corresponding voltage difference thresholds, determining a j-th battery pack with the smallest voltage among P j battery packs corresponding to the P j differences, and sending, to a slave battery management unit corresponding to the j-th battery pack, a control instruction for connecting the j-th battery pack to the operating circuit; wherein j is a positive integer greater than or equal to 2, and P j is an integer greater than or equal to 0; and

outputting a charge allowed instruction when P j =0.

8. The charging control method according to claim 7 , wherein obtaining, from the (N−j+1) differences, P j differences less than corresponding voltage difference thresholds comprises:

obtaining the voltage difference thresholds based on an allowable charge current of each of the (N−j+1) battery packs not connected to the operating circuit and an internal resistance of the corresponding battery pack.

9. The charging control method according to claim 7 , further comprising:

determining that a current time is the j-th time after receiving an instruction indicating completion of connecting a (j−1)-th battery pack to the operating circuit, wherein the instruction indicating completion of connecting a (j−1)-th battery pack to the operating circuit is sent by a slave battery management unit corresponding to the (j−1)-th battery pack.

10. The charging control method according to claim 7 , further comprising:

obtaining a sampling voltage, a sampling current, and a voltage of a battery pack not connected to the operating circuit, and sending, to a slave battery management unit corresponding to a battery pack meeting a third condition, a control instruction for connecting the battery pack to the operating circuit;

wherein the third condition comprises:

calculating a difference between the voltage of the battery pack not connected to the operating circuit and the sampling voltage, and when the difference is within a corresponding voltage difference range, performing reduced-rate charging control on all battery packs connected to the operating circuit until a charging rate drops to a target value.

11. The charging control method according to claim 10 , wherein performing reduced-rate charging control on all battery packs connected to the operating circuit until a charging rate drops to a target value comprises:

when the difference between the voltage V BatVolt of the battery pack not connected to the operating circuit and the sampling voltage V LINK is within a voltage difference range ΔV min <(V BatVolt −V LINK )<ΔV max , charging at a charging rate σ i obtained by multiplying a current look-up charging rate by a gradient coefficient σi performing charging at the sampling voltage until V LINK =ΔV+V BatVolt and remains unchanged for τs, and then changing to a next gradient coefficient, wherein ΔV min =ΔV−U 0 , ΔV max =ΔV+U 0 ; ΔV is a product of a maximum loop current and an internal resistance, and U 0 is a specified sampling error and a tolerance threshold for determining overcurrent; and

repeating the foregoing steps until σi=0.1 C, and performing charging at the sampling voltage until V LINK =ΔV+V BatVolt and remains unchanged for τs.

12. The charging control method according to claim 7 , further comprising:

dynamically adjusting allowable charging power until a charge current of a battery pack connected to the operating circuit decreases to a level that does not impair a capacitive life of a relay, and sending, to a slave battery management unit corresponding to the battery pack, an instruction for disconnecting the battery pack from the operating circuit; and

after receiving an instruction indicating completion of disconnecting the battery pack from the operating circuit, requesting new allowable charging power based on all battery packs connected to the operating circuit.

Assignments (2)

Continuity (2)

References Cited (12)