IP Library Granted Patent US 12,379,079
Granted Patent B2
US 12,379,079 · App. 18/350,228 · Granted Aug 5, 2025

Light modules for luminaires and method of assembling luminaires

Inventors: Martin C. Werr (Easley, SC); Dhavalkumar P. Patel (Greer, SC); David J. Rector (Mauldin, SC); Randy K. Lewis (Greenville, SC); Raymond A. Brown (Greer, SC); David A. Simoni (Greenville, SC); Eric S. Walker (Anderson, SC); Duncan D. P. Jackson (Chicago, IL); Aidan Jamison (Brooklyn, NY); Niels Denekamp (Chicago, IL); Kristopher S. Steele (Brooklyn, NY); Eoin B. Billings (London, GB); Andrew Black (Chicago, IL)
Assignee: HLI SOLUTIONS, INC.
F21S8/026F21V23/001F21V7/0083F21V23/008F21Y2105/16F21Y2113/00F21Y2115/10
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Quick Facts
Patent No.
US 12,379,079
App. No.
18/350,228
Granted
Aug 5, 2025
Kind
B2
Abstract

A luminaire includes a support positioned in a ceiling. A light module is connected to the support having a base, a light emitter, and an optic. The light modules allow different luminaire configurations to be formed out of similar components.

Claims (31)

1. A luminaire comprising:

a support positioned in a ceiling;

a light module connected to the support, the light module having a base, a light emitter, and an optic, with the base having a first side with a recessed portion for receiving the light emitter and a second side facing the support;

a connecting feature extending from the second side of the base to connect the light module to the support, wherein the connecting feature includes a snap fit connector;

the light emitter having a plurality of light elements;

wherein the support includes a first opening and the base includes a second opening in communication with the first opening, and

wherein the first opening includes a first keyhole slot associated with a first light module orientation and a second keyhole slot associated with a second light module orientation.

2. The luminaire of claim 1 , wherein the support is a ceiling pan.

3. The luminaire of claim 1 , wherein the base includes a protrusion extending from the second side and the support includes a third opening receiving the protrusion.

4. The luminaire of claim 1 , wherein the connecting feature includes a first and second snap fit connector.

5. The luminaire of claim 1 , wherein the light emitter is snap-fit to the base.

6. The luminaire of claim 1 , wherein the support includes a first side and a second side and the luminaire further comprises a top cover positioned over at least a portion of the second side of the support, a driver bracket connected to the second side of the support, and a driver connected to the driver bracket and operably connected to the light emitter.

7. A luminaire comprising:

a support positioned in a ceiling, the support having a first side and a second side;

a light module connected to the support, the light module having a base, a light emitter, and an optic;

a cover positioned over at least a portion of the second side of the support, wherein the cover includes a hub and at least one conduit extending from the hub;

a driver bracket connected to the second side of the support; and

a driver connected to the driver bracket and operably connected to the light emitter.

8. The luminaire of claim 7 , wherein the support includes an opening for receiving the light module and the hub is positioned over the opening.

9. The luminaire of claim 8 , wherein a conductor extends from the driver, through the at least one conduit, and into the hub to connect to the light module through the opening.

10. The luminaire of claim 7 , further comprising a driver enclosure connected to the driver bracket over the driver.

11. The luminaire of claim 7 , wherein the base is positioned adjacent the second side of the support and the light emitter and the optic are positioned adjacent the second side of the support.

12. The luminaire of claim 7 , wherein the base has a first side with a recessed portion for receiving the light emitter and a second side facing the support, a connecting feature extends from the second side of the base to connect the light module to the support, the light emitter has a plurality of light elements, and the optic includes a plurality of optical elements aligned respectively with the plurality of light elements.

13. A method of assembling a luminaire comprising:

forming an opening in a support, the opening corresponding to a light module, the light module having a base, a light emitter, and an optic;

connecting the light module to the support with a snap-fit connection extending through its corresponding opening;

connecting a driver to the support; and

electrically connecting the driver to the light emitter of the light module.

14. The method of claim 13 , wherein a cover is connected to the support, the cover having a hub and at least one conduit extending from the hub.

15. The method of claim 14 , wherein one or more conductors extend from the driver, through the at least one conduit, and into the hub to electrically connect the driver to the light emitter.

16. The method of claim 13 , wherein the driver is connected to the support by a driver bracket and an enclosure is positioned over the driver.

Assignments (2)
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Apr 8, 2024
From: HLI SOLUTIONS, INC; CURRENT LIGHTING SOLUTIONS, LLC
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 067026/0974 →
SECURITY AGREEMENT Recorded Mar 26, 2024
From: HLI SOLUTIONS, INC.; CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK AS AGENT
Reel/Frame 066894/0876 →
Continuity (4)
Continuation 15131436 · Apr 18, 2016
Provisional Application 62159584 · May 11, 2015
Provisional Application 62149137 · Apr 17, 2015
Related Publication 20230349521A1 · Nov 2, 2023
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