IP Library Granted Patent US 12,599,404
Granted Patent B2
US 12,599,404 · App. 18/350,717 · Granted Apr 14, 2026

Disposable medical device introduction system

Inventor: Ellis Garai (Woodland Hills, CA)
Assignee: MEDTRONIC MINIMED, INC.
A61B17/3468A61B5/14503A61B5/14532A61B2560/063A61M5/14276A61M2005/1585A61M2039/0205
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Quick Facts
Patent No.
US 12,599,404
App. No.
18/350,717
Granted
Apr 14, 2026
Kind
B2
Abstract

A disposable medical introduction system including a medical device and a disposable inserter. The disposable inserter includes a carrier to receive the medical device. The carrier includes at least one annular projection. The disposable inserter includes a retractor received within the at least one annular projection and movable relative to the at least one annular projection. The retractor has at least one retaining arm. The disposable inserter includes a needle cartridge coupled to the retractor that includes an insertion needle. The at least one retaining arm cooperates with the needle cartridge to maintain the insertion needle in a first, extended state. A movement of the retractor relative to the at least one annular projection releases the at least one retaining arm to move the insertion needle from the first, extended state to a second, retracted state.

Claims (34)

1 . A disposable inserter for a medical device, comprising:

a carrier to receive the medical device, the carrier comprising at least one annular projection;

a retractor received within the at least one annular projection and movable relative to the at least one annular projection, the retractor having at least one retaining arm;

a needle cartridge slidably coupled to the retractor that includes an insertion needle, and the at least one retaining arm engages the needle cartridge to maintain the insertion needle in a first, extended state, and a movement of the retractor relative to the at least one annular projection releases the at least one retaining arm to move the insertion needle from the first, extended state to a second, retracted state; and

a plunger that defines an access opening, wherein the needle cartridge is removable through the access opening.

2 . The disposable inserter of claim 1 , wherein the needle cartridge includes a cartridge housing that contains the insertion needle, and at least one lock arm is defined on the cartridge housing that cooperates with the at least one retaining arm to maintain the insertion needle in the first, extended state.

3 . The disposable inserter of claim 2 , wherein the needle cartridge includes a needle carrier coupled to the insertion needle, and the at least one lock arm is configured to apply a force to the needle cartridge to maintain the insertion needle in the first, extended state.

4 . The disposable inserter of claim 3 , wherein the needle carrier includes at least one contact surface, and the at least one lock arm includes a lock arm end with at least one first contact surface to apply the force to the at least one contact surface.

5 . The disposable inserter of claim 4 , wherein the lock arm end of the at least one lock arm includes a second contact surface opposed from the at least one first contact surface, and the second contact surface is configured to contact a retaining arm end of the at least one retaining arm to maintain the insertion needle in the first, extended state.

6 . The disposable inserter of claim 3 , wherein the needle cartridge further comprises a biasing member positioned between the needle carrier and an end of the cartridge housing, and in the first, extended state, the biasing member is compressed by the needle carrier.

7 . The disposable inserter of claim 6 , wherein the movement of the retractor relative to the at least one annular projection releases the at least one lock arm to release the needle carrier to move the insertion needle to the second, retracted state by the biasing member.

8 . The disposable inserter of claim 1 , wherein the retractor includes at least one internal slot and the needle cartridge includes a cartridge housing having at least one coupling tab that is slidably coupled to the at least one internal slot.

9 . The disposable inserter of claim 1 , wherein the plunger includes an access cover removably coupled to the access opening.

10 . The disposable inserter of claim 1 , wherein the movement of the retractor relative to the at least one annular projection urges the needle cartridge toward the access opening.

11 . A disposable medical device introduction system, comprising:

a medical device; and

a disposable inserter, including:

a plunger defining an access opening enclosed by a removable access cover;

a carrier to receive the medical device, the carrier comprising a projection, wherein the carrier is movable relative to the plunger;

a retractor movable relative to the projection, the retractor having at least one retaining element; and

a needle cartridge slidably coupled to the retractor and comprising an insertion needle, and the at least one retaining element engages the needle cartridge to maintain the insertion needle in a first, extended state and a movement of the retractor relative to the projection releases the at least one retaining element to move the insertion needle from the first, extended state to a second, retracted state, and the needle cartridge is removable through the access opening.

12 . The disposable medical device introduction system of claim 11 , wherein the needle cartridge includes a cartridge housing that contains the insertion needle, and at least one lock arm is defined on the cartridge housing, wherein the at least one lock arm cooperates with the at least one retaining element to maintain the insertion needle in the first, extended state.

13 . The disposable medical device introduction system of claim 12 , wherein the needle cartridge includes a needle carrier coupled to the insertion needle, and the at least one lock arm is configured to apply a force to the needle cartridge to maintain the insertion needle in the first, extended state.

14 . The disposable medical device introduction system of claim 13 , wherein the needle cartridge further comprises a biasing member positioned between the needle carrier and an end of the cartridge housing, and in the first, extended state, the biasing member is compressed by the needle carrier.

15 . The disposable medical device introduction system of claim 14 , wherein the movement of the retractor relative to the at least one annular projection releases the at least one lock arm to release the needle carrier to move the insertion needle to the second, retracted state by the biasing member.

16 . The disposable medical device introduction system of claim 11 , wherein in the second, retracted state, the insertion needle is retained wholly within a rest of the needle cartridge.

17 . The disposable medical device introduction system of claim 11 , wherein the retractor includes at least one internal slot and the needle cartridge includes a cartridge housing having at least one coupling tab that is slidably coupled to the at least one internal slot.

18 . The disposable medical device introduction system of claim 11 , wherein the movement of the retractor relative to the at least one annular projection urges the needle cartridge toward the access opening.

19 . The disposable medical device introduction system of claim 11 , wherein the medical device is a physiological characteristic sensor, an infusion hub or an infusion unit.

20 . A disposable inserter for a medical device, comprising:

a carrier configured to receive the medical device;

a retractor movable relative to the carrier;

a needle cartridge slidably coupled to the retractor that includes an insertion needle, wherein the retractor engages the needle cartridge to maintain the insertion needle in a first, extended state, and wherein a movement of the retractor relative to the carrier releases the retractor to move the insertion needle from the first, extended state to a second, retracted state; and

a plunger that defines an access opening, wherein the needle cartridge is removable through the access opening.

Assignments (2)
SECURITY INTEREST Recorded Jan 16, 2026
From: MEDTRONIC MINIMED, INC.; COMPANION MEDICAL, INC.
To: CITIBANK, N.A.
Reel/Frame 074394/0237 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2023
From: GARAI, ELLIS
To: MEDTRONIC MINIMED, INC.
Reel/Frame 064218/0827 →
Continuity (2)
Continuation 17072867 · Oct 16, 2020
Related Publication 20230346428A1 · Nov 2, 2023
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