IP Library Granted Patent US 12,168,956
Granted Patent B2
US 12,168,956 · App. 18/353,472 · Granted Dec 17, 2024

Ice reduction mechanism for turbofan engine

Inventors: Arthur William Sibbach (Boxford, MA); Allan George van de Wall (Cincinnati, OH); Sean Christopher Binion (Loveland, OH); Brian Lewis Devendorf (Georgetown, MA); Brandon Wayne Miller (Liberty Township, OH)
Assignee: General Electric Company
F02C7/047B64D33/02F02K3/06B64D2033/0233
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Quick Facts
Patent No.
US 12,168,956
App. No.
18/353,472
Granted
Dec 17, 2024
Kind
B2
Abstract

A turbofan engine is provided. The turbofan engine includes a fan comprising a plurality of fan blades; a turbomachine operably coupled to the fan for driving the fan, the turbomachine comprising a compressor section, a combustion section, and a turbine section in serial flow order and together defining a core air flowpath; a nacelle surrounding and at least partially enclosing the fan; an inlet pre-swirl feature located upstream of the plurality of fan blades, the inlet pre-swirl feature attached to or integrated into the nacelle; and a means for reducing ice buildup or ice formation on the inlet pre-swirl feature, the means in communication with the inlet pre-swirl feature.

Claims (28)

1. A turbofan engine comprising:

a fan comprising a plurality of fan blades;

a turbomachine operably coupled to the fan for driving the fan, the turbomachine comprising a compressor section, a combustion section, and a turbine section in serial flow order and together defining a core air flowpath;

a nacelle surrounding and at least partially enclosing the fan;

an inlet pre-swirl feature located upstream of the plurality of fan blades, the inlet pre-swirl feature attached to or integrated into the nacelle, wherein the inlet pre-swirl feature is configured as a plurality of part span inlet guide vanes;

an anti-ice coating covering the inlet pre-swirl feature, wherein the plurality of part span inlet guide vanes are formed of a polymer composite with a metal leading edge, wherein the anti-ice coating is applied only to portions aft of the metal leading edge; and

an electrical device in thermal communication with the inlet pre-swirl feature, wherein the electrical device is configured to reduce ice buildup or ice formation on the inlet pre-swirl feature.

2. The turbofan engine of claim 1 , wherein the electrical device comprises an electrical heating element in thermal communication with the inlet pre-swirl feature.

3. The turbofan engine of claim 2 , wherein the electrical heating element is disposed in a leading edge of the inlet pre-swirl feature.

4. The turbofan engine of claim 3 , wherein the electrical heating element comprises a first element adjacent the leading edge of the inlet pre-swirl feature and a second element positioned aft of the first element within the inlet pre-swirl feature.

5. The turbofan engine of claim 2 , wherein the electrical device includes an electrical supply assembly comprising an electrical supply cable in electrical communication with the electrical heating element.

6. The turbofan engine of claim 1 , wherein the electrical device comprises two electrical heating elements in thermal communication with the inlet pre-swirl feature.

7. The turbofan engine of claim 1 , wherein the electrical device comprises four electrical heating elements in thermal communication with the inlet pre-swirl feature.

8. The turbofan engine of claim 1 , wherein the electrical device is disposed within each of the plurality of part span inlet guide vanes.

9. The turbofan engine of claim 1 , further comprising a vibration assembly in communication with the inlet pre-swirl feature.

10. The turbofan engine of claim 1 , further comprising a piezoelectric transducer that vibrates the inlet pre-swirl feature.

11. The turbofan engine of claim 1 , further comprising an anti-ice coating covering the inlet pre-swirl feature, wherein the anti-ice coating has a shore hardness between Shore A50 and Shore D60.

12. A nacelle assembly for a turbofan engine, the turbofan engine comprising a fan including a plurality of fan blades, the nacelle assembly configured to circumferentially surround the fan, the nacelle assembly comprising:

an inlet pre-swirl feature located upstream of the plurality of fan blades, the inlet pre-swirl feature attached to or integrated into the nacelle assembly, wherein the inlet pre-swirl feature is configured as a plurality of part span inlet guide vanes,

an anti-ice coating covering the inlet pre-swirl feature, wherein the plurality of part span inlet guide vanes are formed of a polymer composite with a metal leading edge, wherein the anti-ice coating is applied only to portions aft of the metal leading edge; and

an electrical device in thermal communication with the inlet pre-swirl feature, wherein the electrical device is configured to reduce ice buildup or ice formation on the inlet pre-swirl feature.

13. The nacelle assembly of claim 12 , wherein the electrical device comprises an electrical heating element in thermal communication with the inlet pre-swirl feature.

14. The nacelle assembly of claim 13 , wherein the electrical heating element is disposed in a leading edge of the inlet pre-swirl feature.

15. The nacelle assembly of claim 14 , further comprising a piezoelectric transducer that vibrates the inlet pre-swirl feature, wherein the piezoelectric transducer is within the each of the plurality of part span inlet guide vanes.

16. The nacelle assembly of claim 14 , wherein the electrical heating element comprises a first element adjacent the leading edge of the inlet pre-swirl feature and a second element positioned aft of the first element within the inlet pre-swirl feature.

17. The nacelle assembly of claim 13 , wherein the electrical device includes an electrical supply assembly comprising an electrical supply cable in electrical communication with the electrical heating element.

18. The nacelle assembly of claim 12 , wherein the electrical device comprises two electrical heating elements in thermal communication with the inlet pre-swirl feature.

19. The nacelle assembly of claim 12 , further comprising a vibration assembly in communication with the inlet pre-swirl feature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2023
From: SIBBACH, ARTHUR WILLIAM; VAN DE WALL, ALLAN GEORGE; BINION, SEAN CHRISTOPHER; DEVENDORF, BRIAN LEWIS; MILLER, BRANDON WAYNE
To: GENERAL ELECTRIC COMPANY
Reel/Frame 064291/0305 →
Continuity (2)
Continuation 17408770 · Aug 23, 2021
Related Publication 20240003294A1 · Jan 4, 2024