IP Library Granted Patent US 12,068,707
Granted Patent B2
US 12,068,707 · App. 18/363,535 · Granted Aug 20, 2024

Inverter circuits and electrical propulsion systems for eVTOL aircraft

Inventor: Stephen Spiteri (San Jose, CA)
Assignee: ARCHER AVIATION, INC.
H02P27/08B60L15/06B60L15/38B64D27/24H02M7/5395H02P21/50B60L2200/10B60L2210/40
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Quick Facts
Patent No.
US 12,068,707
App. No.
18/363,535
Granted
Aug 20, 2024
Kind
B2
Abstract

An electrical propulsion system includes an electrical motor configured to drive one or more propellers of the aircraft, a capacitor configured to stabilize a direct current (DC) bus voltage, a first inverter circuit coupled to the capacitor and configured to convert the DC bus voltage to alternate current (AC) voltages to drive a first set of stator windings of the electrical motor, in response to a first pulse width modulation (PWM) vector, and a second inverter circuit coupled to the capacitor and configured to convert the DC bus voltage to AC voltages to drive a second set of stator windings of the electrical motor, in response to a second PWM vector. The first PWM vector and the second PWM vector are substantially equal and opposite vectors.

Claims (47)

1. A propulsion system for an aircraft, comprising:

an electrical motor configured to drive one or more propellers of the aircraft; and

a capacitor configured to stabilize a direct current (DC) bus voltage;

a first inverter circuit coupled to the capacitor and configured to convert the DC bus voltage on a first bus of the first inverter circuit to alternate current (AC) voltages to drive a first set of stator windings of the electrical motor, based on a first pulse width modulation (PWM) vector; and

a second inverter circuit coupled to the capacitor and configured to convert the DC bus voltage on a second bus of the second inverter circuit to AC voltages to drive a second set of stator windings of the electrical motor, based on a second PWM vector, wherein:

the first PWM vector and the second PWM vector are substantially equal and opposite vectors; and

the first set of stator wings and the second set of stator wings are shifted by substantially 180 degrees.

2. The propulsion system of claim 1 , wherein the first inverter circuit is controlled using a center aligned space vector modulation.

3. The propulsion system of claim 2 , wherein the second inverter circuit is controlled using an inverted center aligned space vector modulation.

4. The propulsion system of claim 1 , wherein the first inverter circuit is configured to output a first set of three-phase AC voltages and the second inverter circuit is configured to output a second set of three-phase AC voltages.

5. The propulsion system of claim 4 , wherein a phase of the first set of three-phase AC voltages and a corresponding phase of the second set of three-phase AC voltages are two interleaved phases with a phase-shift of substantially 180 degrees.

6. The propulsion system of claim 1 , further comprising:

a DC common-mode filter coupled to the capacitor and configured to reduce common mode signals at a DC-side of the first inverter circuit and the second inverter circuit.

7. The propulsion system of claim 1 , further comprising:

one or more AC common-mode chokes coupled to an AC-side of the first inverter circuit or the second inverter circuit to reduce common mode signals.

8. A method for controlling a propulsion system for an aircraft, comprising:

stabilizing, by a capacitor, a direct current (DC) bus voltage;

converting, by a first inverter circuit coupled to the capacitor, the DC bus voltage to alternate current (AC) voltages to drive a first set of stator windings of an electrical motor according to a first pulse width modulation (PWM) vector;

converting, by a second inverter circuit coupled to the capacitor, the DC bus voltage to AC voltages to drive a second set of stator windings of the electrical motor, in response to a second PWM vector, wherein:

the first PWM vector and the second PWM vector are substantially equal and opposite vectors; and

the first set of stator windings and the second set of stator windings are shifted by substantially 180 degrees; and

driving one or more propellers of the aircraft by the electrical motor.

9. The method of claim 8 , further comprising:

controlling the first inverter circuit using a center aligned space vector modulation.

10. The method of claim 9 , further comprising:

controlling the second inverter circuit using an inverted center aligned space vector modulation.

11. The method of claim 8 , further comprising:

output a first set of three-phase AC voltages by the first inverter circuit to drive the first set of stator windings; and

output a second set of three-phase AC voltages by the second inverter circuit to drive the second set of stator windings.

12. The method of claim 11 , wherein a phase of the first set of three-phase AC voltages and a corresponding phase of the second set of three-phase AC voltages are two interleaved phases with a phase-shift of substantially 180 degrees.

13. The method of claim 8 , further comprising:

reducing, by a DC common-mode filter coupled to the capacitor, common mode signals at a DC-side of the first inverter circuit and the second inverter circuit.

14. The method of claim 8 , further comprising:

reducing, by one or more AC common-mode chokes coupled to an AC-side of the first inverter circuit or the second inverter circuit, common mode signals at the AC-side of the first inverter circuit and the second inverter circuit.

15. An integrated circuit, comprising circuitry for performing a method for controlling a propulsion system for an aircraft, the circuitry is configured to:

control a first inverter circuit coupled to a capacitor, to convert a DC bus voltage to alternate current (AC) voltages to drive a first set of stator windings of an electrical motor according to a first pulse width modulation (PWM) vector; and

control a second inverter circuit coupled to the capacitor, to convert the DC bus voltage to AC voltages to drive a second set of stator windings of the electrical motor, in response to a second PWM vector, wherein:

the first PWM vector and the second PWM vector are substantially equal and opposite vectors to drive one or more propellers of the aircraft by the electrical motor; and

the first set of stator windings and the second set of stator windings are shifted by substantially 180 degrees.

16. The integrated circuit of claim 15 , wherein the circuitry is further configured to control the first inverter circuit using a center aligned space vector modulation.

17. The integrated circuit of claim 16 , wherein the circuitry is further configured to control the second inverter circuit using an inverted center aligned space vector modulation.

18. The integrated circuit of claim 15 , wherein the circuitry is further configured to:

control the first inverter circuit to output a first set of three-phase AC voltages by the first inverter circuit to drive the first set of stator windings; and

control the second inverter circuit to output a second set of three-phase AC voltages by the second inverter circuit to drive the second set of stator windings.

19. The integrated circuit of claim 18 , wherein a phase of the first set of three-phase AC voltages and a corresponding phase of the second set of three-phase AC voltages are two interleaved phases with a phase-shift of substantially 180 degrees.

20. The integrated circuit of claim 15 , wherein a DC common-mode filter is coupled to the capacitor and configured to reduce common mode signals at a DC-side of the first inverter circuit and the second inverter circuit.

21. The integrated circuit of claim 15 , wherein one or more AC common-mode chokes are coupled to an AC-side of the first inverter circuit or the second inverter circuit to reduce common mode signals.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE ARCHER AVIATION INC. PREVIOUSLY RECORDED ON REEL 65257 FRAME 360. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT.. Recorded Mar 30, 2026
From: TEPE, ALAN; SPITERI, STEPHEN; WU, WEI; MARIUS, DIEDERIK
To: ARCHER AVIATION INC.
Reel/Frame 075354/0451 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2023
From: TEPE, ALAN; SPITERI, STEPHEN; WU, WEI; MARIUS, DIEDERIK
To: ARCHER AVIATION, INC.
Reel/Frame 065257/0360 →
Continuity (3)
Provisional Application 63378680 · Oct 7, 2022
Provisional Application 63378536 · Oct 6, 2022
Related Publication 20240120869A1 · Apr 11, 2024