IP Library Granted Patent US 12,176,695
Granted Patent B2
US 12,176,695 · App. 18/366,324 · Granted Dec 24, 2024

Mounting mechanism for an electrical device

Inventors: Jared A. Leese (Easton, PA); Joseph M. Nichols (Boyertown, PA)
Assignee: Lutron Technology Company LLC
H02G3/12F16M13/005H02G3/081H02G3/085H02G3/123
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Quick Facts
Patent No.
US 12,176,695
App. No.
18/366,324
Granted
Dec 24, 2024
Kind
B2
Abstract

An apparatus, such as an electrical device or a wall box, may have a mounting mechanism that may be configured to mount the apparatus to a wall in a manner that may facilitate secure fastening to the wall. The apparatus may comprise at least one mounting clamp that may have a fin and a drum that receives a mounting screw. The fin of the mounting clamp may be configured to be located within a pocket formed in the body. When a mounting screw is driven, the mounting clamp may rotate from the pocket into a position in which the drum of the mounting clamp may be received in a channel formed in the body. The drum may be configured to move through the channel as the mounting screw is further driven. The gap may be sized to retain the mounting clamp within the channel as the drum moves therethrough.

Claims (14)

1. A wallbox for installation in an opening in a hollow wall, the wallbox comprising:

a body having at least two opposed sidewalls, a front aperture, a single flange that surrounds at least a portion of the front aperture and an at least partially closed rear surface;

wherein each of the two opposed sidewalls includes an open-top channel disposed midway along the length of the respective sidewall, the open-top channel having a length and a diameter to accommodate the passage of a respective threaded fastener; and

wherein the open-top channel includes a throat portion having a width that is less than the diameter of the channel for at least a portion of the length of the channel; and

two rotatable attachment features, each of the rotatable attachment features including a drum portion threadedly attachable to a respective one of the threaded fasteners and a wing portion extending radially outward from the drum, each of the rotatable attachment features to:

responsive to rotation of the threaded fastener in a first direction:

rotate the wing portion from a first, stored, position proximate a respective one of the two opposed sidewalls to a second, extended, position and cause the rotatable attachment feature to travel in a first direction along the open-top channel, thereby preventing removal of the wallbox from the opening in the hollow wall; and

responsive to rotation of the threaded fastener in a second direction:

cause the rotatable attachment feature to travel in second direction and cause the wing portion to rotate from the second, extended position to the first, stored, position proximate the respective one of the two opposed sidewalls, thereby permitting removal of the wallbox from the opening in the hollow wall.

2. The electrical wallbox of claim 1 wherein each of the two opposed sidewalls further includes a recess formed in the respective sidewall, the recess fluidly coupled to a respective one of the two channels, the recess to accommodate the wing portion of the rotatable attachment feature when the rotatable attachment feature is in the first position.

3. The electrical wallbox of claim 1 wherein a depth of each recess is at least equal to a thickness of the wing portion of the rotatable attachment feature such that, in the first position, the rotatable attachment feature is at or below an external surface of the sidewall.

4. The electrical wallbox of claim 1 wherein the two open-top channels are disposed 180° apart on the sidewall.

5. The electrical wallbox of claim 1 wherein the throat portion of each open-top channel is flush with an external surface of the sidewall.

6. The electrical wallbox of claim 1 wherein the body defines a rectangular shape.