IP Library Granted Patent US 12,270,558
Granted Patent B2
US 12,270,558 · App. 18/369,590 · Granted Apr 8, 2025

System and method for faulting to return air sensor

Inventors: Madhuka Manuranga Jayarathne (Wichita, KS); Thomas D. Chase (Rose Hill, KS); Theresa N. Gillette (Wichita, KS); Andrew Michael Boyd (Wichita, KS)
Assignee: Johnson Controls Light Commercial IP GmbH
F24F11/39B01D46/0086F24F2110/10
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Quick Facts
Patent No.
US 12,270,558
App. No.
18/369,590
Granted
Apr 8, 2025
Kind
B2
Abstract

A system faults to a return air sensor integrated within a heating, ventilation, and air conditioning (HVAC) unit. The system transmits a signal to a remote sensor. The system determines that a return signal is not received from the remote sensor. The system obtains a temperature reading from the return air sensor. The system determines whether the temperature reading satisfies a temperature setting stored in the memory. In response to determining that the temperature reading does not satisfy the temperature setting, the system enables heating or cooling of the HVAC unit until the temperature setting is satisfied. In response to determining that the temperature reading satisfies the temperature setting, the system disables heating or cooling of the HVAC unit.

Claims (51)

1. A system for faulting to a return air sensor associated with a heating, ventilation, and air conditioning (HVAC) unit, the system comprising:

a remote sensor; and

a controller configured to communicatively couple to the remote sensor, wherein the controller is configured to:

determine, via a processing system of the controller, whether a communication link configured to communicatively couple the HVAC unit to the remote sensor is available;

in response to a first determination that the communication link is unavailable, receive, via the processing system, an ambient condition reading from the return air sensor, wherein the ambient condition reading is indicative of an ambient condition within a building;

compare, via the processing system, the ambient condition reading to an ambient condition setting; and

in response to a second determination that the ambient condition reading is not within a threshold amount of the ambient condition setting, operate, via the processing system, the HVAC unit based on the ambient condition reading.

2. The system of claim 1 , wherein, in response to the second determination that the ambient condition reading is not within the threshold amount of the ambient condition setting, the controller is configured to operate the HVAC unit to provide heating or cooling until the ambient condition reading is within the threshold amount of the ambient condition setting.

3. The system of claim 2 , wherein the controller is configured to suspend heating or cooling operation of the HVAC unit in response to a third determination that the ambient condition reading is within the threshold amount of the ambient condition setting.

4. The system of claim 1 , wherein the communication link comprises a wireless communication network.

5. The system of claim 1 , wherein the controller is configured to receive the ambient condition setting from a wireless communication device.

6. The system of claim 5 , wherein the controller comprises a memory, and wherein the controller is configured to store the ambient condition setting in the memory.

7. The system of claim 1 , wherein the ambient condition setting comprises a temperature setting, a humidity setting, or both, associated with air within the building that is configured to be conditioned by the HVAC unit.

8. The system of claim 1 , wherein the controller is further configured to:

determine, via the processing system, that the HVAC unit is in an off cycle for a first predetermined period of time;

operate, via the processing system, a blower of the HVAC unit to circulate air through the building; and

receive, via the processing system, the ambient condition reading after initiating operation of the blower.

9. The system of claim 8 , wherein the controller is configured to operate, via the processing system, the blower to circulate the air through the building for a second predetermined period of time or a predetermined number of cycles.

10. The system of claim 1 , wherein the controller is further configured to:

in response to a third determination that the communication link is available, transmit, via the processing system, a signal to the remote sensor; and

display, via a user interface, a warning indicative of loss of communication with the remote sensor in response to an absence of a return signal from the remote sensor.

11. The system of claim 1 , wherein the controller is configured to:

in response to a third determination that the communication link is available, receive, via the processing system, a second ambient condition reading from the remote sensor; and

operate the HVAC unit based on the second ambient condition reading.

12. A heating, ventilation, and air conditioning (HVAC) system, comprising:

an HVAC unit configured to adjust an ambient condition within a building;

a return air sensor;

a remote sensor disposed within the building, wherein the remote sensor is separate from a thermostat within the building; and

a controller communicatively coupled to the return air sensor and the remote sensor, wherein the controller comprises instructions that, when executed by a processing system, cause the processing system to:

transmit a signal to the remote sensor;

in response to an absence of a return signal from the remote sensor and in response to a first determination that the HVAC unit is in an off cycle for a first predetermined amount of time, operate the HVAC unit to circulate air within the building;

receive an ambient condition reading from the return air sensor subsequent to operation of the HVAC unit to circulate the air within the building;

compare the ambient condition reading to an ambient condition setting; and

in response to a second determination that the ambient condition reading is not within a threshold amount of the ambient condition setting, operate the HVAC unit to provide heating or cooling.

13. The HVAC system of claim 12 , wherein the controller is configured to disable heating or cooling operation of the HVAC unit in response to a third determination that the ambient condition reading is within the threshold amount of the ambient condition setting.

14. The HVAC system of claim 12 , wherein the controller is configured to transmit the signal to the remote sensor in response to a third determination that a network associated with the remote sensor is available.

15. The HVAC system of claim 14 , wherein the controller is configured to:

detect whether the network associated with the remote sensor is unavailable; and

in response to a fourth determination that the network is unavailable, operate the HVAC unit based on the ambient condition reading received from the return air sensor.

16. The HVAC system of claim 12 , wherein the controller is configured to operate a blower of the HVAC unit for a second predetermined period of time or a predetermined number of cycles to circulate the air within the building.

17. The HVAC system of claim 12 , wherein the controller is configured to output a warning indicative of communication loss with the remote sensor in response to the absence of the return signal from the remote sensor.

18. The HVAC system of claim 12 , wherein the controller is configured to output a warning in response to a third determination that the return signal is not received after a second predetermined amount of time.

19. A non-transitory computer-readable medium storing instructions that, when executed by a processing system, cause the processing system to:

determine whether a network configured to communicatively couple an HVAC unit to a remote sensor is available, wherein the remote sensor is independent of a thermostat; and

in response to a first determination that the network is unavailable:

receive a temperature reading from a return air sensor associated with the HVAC unit, wherein the temperature reading is indicative of a first temperature associated with air inside of the HVAC unit;

receive an outside temperature reading, wherein the outside temperature reading is indicative of a second temperature associated with air outside of the HVAC unit;

offset the temperature reading from the return air sensor based on the outside temperature reading to provide an offset temperature reading;

compare the offset temperature reading to a temperature setting, wherein the temperature setting is stored in a memory associated with the processing system; and

in response to a second determination that the offset temperature reading is not within a threshold amount of the temperature setting, operate the HVAC unit based on the offset temperature reading.

20. The non-transitory computer-readable medium of claim 19 , wherein in response to the second determination that the offset temperature reading is not within the threshold amount of the temperature setting, the processing system is configured to operate the HVAC unit to provide heating or cooling until the offset temperature reading is within the threshold amount of the temperature setting, and wherein the processing system is configured to suspend operation of the HVAC unit in response to a third determination that the offset temperature reading is within the threshold amount of the temperature setting.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2025
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 072298/0096 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2025
From: TYCO FIRE & SECURITY GMBH
To: JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
Reel/Frame 070179/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067832/0947 →
Continuity (3)
Continuation 16591214 · Oct 2, 2019
Provisional Application 62817827 · Mar 13, 2019
Related Publication 20240003567A1 · Jan 4, 2024
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