IP Library Granted Patent US 12,113,445
Granted Patent B2
US 12,113,445 · App. 18/371,332 · Granted Oct 8, 2024

Method and apparatus for sensing the input voltage of a power converter

Inventor: Anders Lind (San Juan Capistrano, CA)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02M3/1588H02M1/0009H02M1/083H02M1/32H02M1/42H02M1/4225H02M7/219H02M1/4233
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Quick Facts
Patent No.
US 12,113,445
App. No.
18/371,332
Granted
Oct 8, 2024
Kind
B2
Abstract

A method of detecting zero crossings in an AC input voltage at an input of a power converter includes measuring, at a first time, a first voltage. If the first voltage is positive: determining that the first time corresponds to a positive half-cycle of the AC input voltage. If the first voltage is equal to zero: a) determining that the first time corresponds to a negative half-cycle of the AC input voltage; b) turning on a high-side switch of the power converter for a first time period; and c) measuring, during the first time period, a second voltage. If the second voltage is less than a first threshold, turning off the high-side switch and repeating b) and c) after a time delay. If the second voltage is less than a second threshold, maintaining the high-side switch in an ON state for a second time period.

Claims (59)

1. A method of detecting zero crossings in an AC input voltage at an input of a power converter, the method comprising:

measuring, at a first time, a first voltage at the input of the power converter;

if the first voltage is positive:

determining that the first time corresponds to a positive half-cycle of the AC input voltage; and

if the first voltage is equal to approximately zero:

a) determining that the first time corresponds to a negative half-cycle of the AC input voltage;

b) turning on a high-side switch of the power converter for a first time period; and

c) measuring, during the first time period, a second voltage at the input of the power converter;

if the second voltage is less than a first threshold, turning off the high-side switch and repeating b) and c) after a time delay; and

if the second voltage is less than a second threshold, maintaining the high-side switch in an ON state for a second time period.

2. The method of claim 1 wherein the first threshold corresponds to a forward voltage drop of a diode corresponding to a low-side switch.

3. The method of claim 1 wherein the first threshold is on the order of 3 V.

4. The method of claim 1 wherein the second threshold is a negative value.

5. The method of claim 1 wherein the second time period is longer than the first time period.

6. The method of claim 1 wherein the first time period is chosen so that the AC input voltage at the input of the power converter is able to be sampled.

7. The method of claim 1 further comprising turning on a low-side switch during the positive half-cycle.

8. The method of claim 7 wherein the low-side switch and the high-side switch are operated as mutually exclusive switches.

9. The method of claim 1 further comprising, prior to turning on the high-side switch, measuring a DC bus voltage.

10. The method of claim 9 wherein, measuring the second voltage comprises computing a third voltage equal to the second voltage minus the DC bus voltage.

11. A method of forming guard bands at zero crossings of an AC input signal, the method comprising:

turning on a low-side switch;

measuring a first voltage corresponding to the AC input signal;

determining that the first voltage is less than or equal to a first threshold;

turning off the low-side switch;

waiting a predetermined time;

turning on a high-side switch for a first time period;

measuring a second voltage corresponding to the AC input signal;

computing a third voltage using the second voltage;

determining that the third voltage is less than a second threshold;

turning on the high-side switch for a second time period;

measuring a fourth voltage corresponding to the AC input signal;

computing a fifth voltage using the fourth voltage;

determining that the fifth voltage is greater than a third threshold;

turning off the high-side switch; and

turning on the low-side switch.

12. The method of claim 11 wherein the first threshold corresponds to a forward voltage drop of a diode corresponding to the low-side switch.

13. The method of claim 11 further comprising measuring a DC bus voltage, wherein computing the third voltage comprises subtracting the DC bus voltage from the second voltage.

14. The method of claim 11 wherein the second threshold is a negative value.

15. The method of claim 11 wherein the third threshold is a negative value.

16. The method of claim 11 further comprising waiting a second predetermined time before turning on the low-side switch.

17. The method of claim 11 further comprising:

measuring a sixth voltage corresponding to the AC input signal; and

determining that the sixth voltage is greater than zero before turning on the low-side switch.

18. The method of claim 17 wherein the sixth voltage is greater than a forward voltage drop of a diode corresponding to the low-side switch.

19. A method of detecting a positive to negative crossing in an AC input signal, the method comprising:

measuring a first voltage corresponding to the AC input signal;

determining that the first voltage is less than or equal to a first threshold;

turning off a low-side switch;

measuring a second voltage corresponding to the AC input signal, wherein the second voltage is measured through a diode of the low-side switch;

determining that the second voltage is less than or equal to a second threshold;

waiting a first time period;

turning on a high-side switch for a second time period;

measuring, during the second time period, a third voltage corresponding to the AC input signal;

if the third voltage is less than a third threshold, turning off the high-side switch and repeating the steps of turning on the high-side switch and measuring the third voltage after a third time period; and

if the third voltage is less than a fourth threshold, maintaining the high-side switch in an ON state for a remainder of the AC half-cycle.

20. The method of claim 19 , wherein

the first threshold is approximately 3 V;

the second threshold is approximately 0 V; and

the fourth threshold is a negative value.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNOR NAME PREVIOUSLY RECORDED AT REEL: 66783 FRAME: 161. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 24, 2024
From: NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 067217/0886 →
NUNC PRO TUNC ASSIGNMENT Recorded Apr 24, 2024
From: NEXGEN POWER SYSTEMS, INC.
To: NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
Reel/Frame 067852/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2024
From: NEXGEN POWER SYSTEMS, INC.
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 066783/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2023
From: LIND, ANDERS
To: NEXGEN POWER SYSTEMS, INC.
Reel/Frame 065003/0537 →
Continuity (3)
Division 17524136 · Nov 11, 2021
Provisional Application 63114139 · Nov 16, 2020
Related Publication 20240250614A1 · Jul 25, 2024