Volume expansion for cavitation reduction in a gear pump mesh
A gear having volume expansion for cavitation reduction in a gear pump mesh. The gear has a gear tooth profile; a body; a plurality of involute gear teeth extending radially outward from the body and including first and second neighboring gear teeth each having a respective tip and a root, the first and second neighboring gear teeth defining a space between them; and a root pocket formed directly into the roots of the gear teeth and in the space between the gear teeth, providing an increased gear root volume and adding trapped fluid compliance while leaving unaltered the gear tooth profile. Also disclosed is a gear pump including the gear.
1 . A gear having a gear tooth profile and comprising:
a body;
a plurality of involute gear teeth extending radially outward from the body, wherein each gear tooth of the plurality of involute gear teeth has a respective tip and a root, the gear tooth and a neighboring gear tooth defining a space between them; and
a respective root pocket formed directly into the roots of the gear teeth and in the space between the respective gear tooth and the neighboring gear tooth, providing an increased gear root volume and adding trapped fluid compliance while leaving unaltered the gear tooth profile, and
a beam being disposed in and spanning across a width of each root pocket, the beam extending into the depth of the root pocket.
2 . The gear according to claim 1 wherein the root pocket has an oval shape.
3 . The gear according to claim 2 wherein the root pocket has a depth of about 0.350 inches, a length of about 0.450 inches, a width of about 0.179 inches, and radii of curvature of about 0.060 inches.
4 . The gear according to claim 1 wherein the gear has a first length, the root pocket has a second length, and the second length is less than the first length.
5 . The gear according to claim 4 wherein the second length is between about 50% and about 80% of the first length.
6 . The gear according to claim 5 wherein the second length is about 65% of the first length.
7 . The gear according to claim 1 wherein the root pocket has a center and the beam spans across the center of the root pocket.
8 . The gear according to claim 7 wherein the gear has a strength, the root pocket has a depth, and the beam divides the root pocket into two, separate sections while maximizing the strength of the gear.
9 . The gear according to claim 1 , wherein the beam splits the root pocket into a first pocket portion and a second pocket portion.
10 . The gear according to claim 9 , wherein the first pocket portion and the second pocket portion are in fluid communication.
11 . A gear pump comprising:
a first gear having (i) a gear tooth profile, (ii) a first body, (iii) a first plurality of involute gear teeth extending radially outward from the first body and, each first gear tooth of the first plurality of involute gear teeth including a respective tip and a root, the first gear tooth and a neighboring first gear tooth defining a space between them, (iv) a respective root pocket formed directly into the roots of the first plurality of involute gear teeth and in the space between the first gear tooth and the neighboring first gear tooth, providing an increased gear root volume and adding trapped fluid compliance while leaving unaltered the gear tooth profile, and (v) a beam being disposed in and spanning across a width of each root pocket, the beam extending into the depth of the root pocket;
a second gear being configured to mesh with the first gear in a mesh zone that defines a gear mesh volume that is increased by the respective root pocket and having a second body and a second plurality of involute gear teeth extending radially outward from the second body;
a first gear bearing and a second gear bearing configured to position the first gear and the second gear along a bearing center line, wherein the root pocket does not extend into either the first or the second gear bearing; and
a housing having a fluid inlet and a fluid outlet and in which are disposed the first gear, the second gear, first gear bearing, and the second gear bearing.
12 . The gear pump according to claim 11 wherein the root pocket has an oval shape.
13 . The gear pump according to claim 12 wherein the root pocket has a depth of about 0.350 inches, a length of about 0.450 inches, a width of about 0.179 inches, and radii of curvature of about 0.060 inches.
14 . The gear pump according to claim 11 wherein the first gear has a first length, the root pocket has a second length, and the second length is less than the first length.
15 . The gear pump according to claim 14 wherein the second length is between about 50% and about 80% of the first length.
16 . The gear pump according to claim 15 wherein the second length is about 65% of the first length.
17 . The gear pump according to claim 11 wherein the root pocket has a center and the beam in the first gear extends across the center of the root pocket.
18 . The gear pump according to claim 11 wherein the first gear and the second gear define a gear mesh compression and the root pocket helps to reduce the gear mesh compression by a factor of about seven.
19 . The gear pump according to claim 11 wherein the first gear and the second gear define a trapped volume and the root pocket helps to increase the trapped volume by about 600%.
20 . The gear pump according to claim 11 wherein the gear pump has a discharge pressure ripple of about 1%.
21 . The gear pump according to claim 11 wherein the gear pump has a high cycle fatigue factor of safety greater than three.
22 . A gear having a gear tooth profile and comprising:
a body;
a plurality of involute gear teeth extending radially outward from the body;
wherein each gear tooth of the plurality of involute gear teeth has a respective tip and a root, the gear tooth and a neighboring gear tooth defining a space between them; and
a respective root pocket formed directly into the roots of the gear teeth and in the space between the respective gear tooth and the neighboring gear tooth, providing an increased gear root volume and adding trapped fluid compliance while leaving unaltered the gear tooth profile, and
a beam being disposed in and spanning across a width of each root pocket, the beam extending into the depth of the root pocket,
wherein the beam splits the root pocket into a first pocket portion and a second pocket portion, and
wherein the first pocket portion and the second pocket portion are in fluid communication.