IP Library Granted Patent US 12,323,065
Granted Patent B2
US 12,323,065 · App. 18/390,741 · Granted Jun 3, 2025

Load control device for a light-emitting diode light source

Inventor: Stuart W. DeJonge (Riegelsville, PA)
Assignee: Lutron Technology Company LLC
H02M3/33523H02M3/33571H05B45/37
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Quick Facts
Patent No.
US 12,323,065
App. No.
18/390,741
Granted
Jun 3, 2025
Kind
B2
Abstract

A load control device may utilize a feedback signal representative of an average magnitude of the load current conducted through an electrical load to control the amount of power delivered to the electrical load. The feedback signal may be generated based on a sense signal that is electrically isolated from the line voltage input of the load control device. Depending on the operational characteristics of the electrical load, the feedback signal may be generated using different techniques. In one example technique, the sense signal may be integrated and filtered to derive the feedback signal. In another example technique, the sense signal may be used in conjunction with an input power of the load control device and an efficiency parameter of the load control device to derive the feedback signal. In yet another example technique, values derived from the foregoing two techniques may be blended together to obtain the feedback signal.

Claims (91)

1. An electric load controller, comprising:

control circuitry to:

receive an input indicative of a target intensity

receive a load voltage feedback signal;

receive a load current feedback signal; and

determine whether target intensity is greater than a first intensity threshold;

responsive to the determination that the target intensity exceeds a first intensity threshold:

cause an operatively coupled load regulation circuit to operate in a continuous current mode in which the load current is supplied continuously to an operatively coupled LED lighting load; and

determine an average load current supplied to the LED lighting load using a load voltage feedback signal;

determine whether target intensity is less than a second intensity threshold;

responsive to the determination that the target intensity is less than the second intensity threshold:

cause the operatively coupled load regulation circuit to operate in a discontinuous current mode in which current is not continuously supplied to the operatively coupled LED lighting load; and

determine the average load current supplied to the LED lighting load using a load current feedback signal; and

generate at least one output to adjust at least one of: a load voltage or a load current supplied to the operatively coupled LED lighting load based on a target average load current to achieve the target intensity.

2. The electric load controller of claim 1 wherein to determine the average load current supplied to the LED lighting load using the load voltage feedback signal, the control circuitry to further:

cause operatively coupled load sense circuitry to filter the received load voltage feedback signal to provide a filtered load voltage feedback signal; and

determine an average load current supplied to the LED lighting load using the filtered load voltage feedback signal, input power provided to the load regulation circuitry, and an efficiency of the load regulation circuitry.

3. The electric load controller of claim 2 wherein to determine the average load current supplied to the LED lighting load using the load current feedback signal, the control circuitry to further:

determine the average load current supplied to the LED lighting load by integrating and scaling the load voltage feedback signal.

4. The electric load controller of claim 1 , the control circuitry to further:

determine whether target intensity falls between the first intensity threshold and the second intensity threshold; and

responsive to the determination by the electric load control circuitry that the target intensity falls between the first intensity threshold and the second intensity threshold:

cause the operatively coupled load regulation circuit to operate in a discontinuous current mode in which current is not continuously supplied to the operatively coupled LED lighting load; and

determine a first average load current using the load voltage feedback signal;

determine a second average load current using the load current feedback signal; and

combine the calculated first average load current and the calculated second using a scaling factor to determine the average load current supplied to the LED lighting load.

5. The electric load controller of claim 4 , wherein to determine the average load current supplied to the LED lighting load using the load voltage feedback signal, the control circuitry to further:

cause operatively coupled load sense circuitry to filter the received load voltage feedback signal to provide a filtered load voltage feedback signal; and

determine an average load current supplied to the LED lighting load using the filtered load voltage feedback signal, input power provided to the load regulation circuitry, and an efficiency of the load regulation circuitry.

6. The electric load controller of claim 5 wherein to determine the average load current supplied to the LED lighting load using the load current feedback signal, the control circuitry to further:

determine the average load current supplied to the LED lighting load by integrating and scaling the load voltage feedback signal.

7. An electric load control method, comprising:

receiving, by electric load control circuitry, an input indicative of a target intensity;

receiving, by electric load control circuitry, a load voltage feedback signal from operatively coupled load sense circuitry;

receiving, by electric load control circuitry, a load current feedback signal from the operatively coupled load sense circuitry; and

determining, by the electric load control circuitry, whether target intensity is greater than a first intensity threshold;

responsive to the determination by the electric load control circuitry that the target intensity exceeds a first intensity threshold:

causing, by the electric load control circuitry, operatively coupled load regulation circuitry to operate in a continuous current mode such that a load current is supplied continuously to an operatively coupled LED lighting load; and

determining, by the electric load control circuitry, an average load current supplied to the LED lighting load using the load voltage feedback signal;

determining, by the electric load control circuitry, whether target intensity is less than a second intensity threshold;

responsive to the determination by the electric load control circuitry that the target intensity is less than the second intensity threshold:

causing, by the electric load control circuitry, the operatively coupled load regulation circuit to operate in a discontinuous current mode such that current is not continuously supplied to the operatively coupled LED lighting load; and

determining, by the electric load control circuitry, the average load current supplied to the LED lighting load using a load current feedback signal; and

generating, by the electric load control circuitry, at least one output to adjust at least one of: a load voltage or a load current supplied to the operatively coupled LED lighting load based on a target average load current to achieve the target intensity.

8. The electric load control method of claim 7 wherein determining the average load current supplied to the LED lighting load using the load voltage feedback signal further comprises:

causing, by the electric load control circuitry, operatively coupled load sense circuitry to filter the received load voltage feedback signal to provide a filtered load voltage feedback signal; and

determining, by the electric load control circuitry, the average load current supplied to the LED lighting load using the filtered load voltage feedback signal, input power provided to the load regulation circuitry, and an efficiency of the load regulation circuitry.

9. The electric load control method of claim 8 wherein determining the average load current supplied to the LED lighting load using the load current feedback signal further comprises:

determining, by the electric load control circuitry, the average load current supplied to the LED lighting load by integrating and scaling the load voltage feedback signal.

10. The electric load control method of claim 7 , further comprising:

determining, by the electric load control circuitry, whether target intensity falls between the first intensity threshold and the second intensity threshold; and

responsive to the determination by the electric load control circuitry that the target intensity falls between the first intensity threshold and the second intensity threshold:

causing, by the electric load control circuitry, the operatively coupled load regulation circuit to operate in a discontinuous current mode in which current is not continuously supplied to the operatively coupled LED lighting load; and

determining, by the electric load control circuitry, a first average load current using the load voltage feedback signal;

determining, by the electric load control circuitry, a second average load current using the load current feedback signal; and

combining, by the electric load control circuitry, the calculated first average load current and the calculated second using a scaling factor to determine the average load current supplied to the LED lighting load.

11. The electric load control method of claim 10 wherein determining the average load current supplied to the LED lighting load using the load voltage feedback signal, further comprises:

causing, by the electric load control circuitry, operatively coupled load sense circuitry to filter the received load voltage feedback signal to provide a filtered load voltage feedback signal; and

determining, by the electric load control circuitry, an average load current supplied to the LED lighting load using the filtered load voltage feedback signal, input power provided to the load regulation circuitry, and an efficiency of the load regulation circuitry.

12. The electric load control method of claim 11 wherein determining the average load current supplied to the LED lighting load using the load current feedback signal, further comprises:

determining, by the electric load control circuitry, the average load current supplied to the LED lighting load by integrating and scaling the load voltage feedback signal.

13. A non-transitory, machine-readable, storage device that includes instructions that, when executed by electric load control circuitry disposed in an electric load controller, cause the electric load control circuitry to:

receive an input indicative of a target intensity;

receive a load voltage feedback signal from operatively coupled load sense circuitry;

receive a load current feedback signal from the operatively coupled load sense circuitry; and

determine whether target intensity is greater than a first intensity threshold;

responsive to the determination by the electric load control circuitry that the target intensity exceeds a first intensity threshold:

cause operatively coupled load regulation circuitry to operate in a continuous current mode such that a load current is supplied continuously to an operatively coupled LED lighting load; and

determine an average load current supplied to the LED lighting load using the load voltage feedback signal;

determine whether target intensity is less than a second intensity threshold;

responsive to the determination by the electric load control circuitry that the target intensity is less than the second intensity threshold:

cause the operatively coupled load regulation circuit to operate in a discontinuous current mode such that current is not continuously supplied to the operatively coupled LED lighting load; and

determine the average load current supplied to the LED lighting load using a load current feedback signal; and

generate at least one output to adjust at least one of: a load voltage or a load current supplied to the operatively coupled LED lighting load based on a target average load current to achieve the target intensity.

14. The non-transitory, machine-readable, storage device of claim 13 wherein the instructions that cause the electric load control circuitry to determine the average load current supplied to the LED lighting load using the load voltage feedback signal further cause the control circuitry to:

cause operatively coupled load sense circuitry to filter the received load voltage feedback signal to provide a filtered load voltage feedback signal; and

determine the average load current supplied to the LED lighting load using the filtered load voltage feedback signal, input power provided to the load regulation circuitry, and an efficiency of the load regulation circuitry.

15. The non-transitory, machine-readable, storage device of claim 14 wherein the instructions that cause the electric load control circuitry to determine the average load current supplied to the LED lighting load using the load current feedback signal further cause the control circuitry to:

determine the average load current supplied to the LED lighting load by integrating and scaling the load voltage feedback signal.

16. The non-transitory, machine-readable, storage device of claim 13 wherein the instructions, when executed by the electric load control circuitry, further cause the electric load control circuitry to further:

determine whether target intensity falls between the first intensity threshold and the second intensity threshold; and

responsive to the determination, by the electric load control circuitry, that the target intensity falls between the first intensity threshold and the second intensity threshold:

cause the operatively coupled load regulation circuit to operate in a discontinuous current mode in which current is not continuously supplied to the operatively coupled LED lighting load; and

determine a first average load current using the load voltage feedback signal;

determine a second average load current using the load current feedback signal; and

combine the calculated first average load current and the calculated second using a scaling factor to determine the average load current supplied to the LED lighting load.

17. The non-transitory, machine-readable, storage device of claim 16 wherein the instructions that cause the electric load control circuitry to determine the average load current supplied to the LED lighting load using the load voltage feedback signal, further cause the electric load control circuitry to:

cause operatively coupled load sense circuitry to filter the received load voltage feedback signal to provide a filtered load voltage feedback signal; and

determine an average load current supplied to the LED lighting load using the filtered load voltage feedback signal, input power provided to the load regulation circuitry, and an efficiency of the load regulation circuitry.

18. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the electric load control circuitry to determine the average load current supplied to the LED lighting load using the load current feedback signal, further cause the electric load control circuitry to:

determine the average load current supplied to the LED lighting load by integrating and scaling the load voltage feedback signal.

Continuity (5)
Continuation 17734161 · May 2, 2022
Continuation 17135037 · Dec 28, 2020
Continuation 16526629 · Jul 30, 2019
Provisional Application 62712109 · Jul 30, 2018
Related Publication 20240120843A1 · Apr 11, 2024
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