IP Library Granted Patent US 12,508,542
Granted Patent B2
US 12,508,542 · App. 18/392,311 · Granted Dec 30, 2025

Method and system for electrochemically compressing gaseous hydrogen

Inventors: Monjid Hamdan (Worcester, MA); Cortney Mittelsteadt (Wayland, MA); Matthew Weaver (Cambridge, MA); Robert Stone (Danvers, MA)
Assignee: Plug Power Inc.
B01D53/326C01B3/02C25B9/00C25B9/19H01M8/0273H01M8/04149H01M8/1004H01M8/1044H01M8/248C25B1/02H01M2008/1095
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,508,542
App. No.
18/392,311
Granted
Dec 30, 2025
Kind
B2
Abstract

Method and system for electrochemically compressing hydrogen. In one embodiment, the system includes a membrane electrode assembly (MEA) that includes a polymer electrolyte membrane (PEM), an anode, and a cathode. First and second gas diffusion media are positioned adjacent the cathode and anode, respectively. A humidifying membrane is positioned next to the second gas diffusion medium on a side opposite the anode. A water supply is connected to the humidifying membrane, and a hydrogen gas supply is connected to the second gas diffusion medium. A hydrogen gas collector including a back pressure regulator is connected to the first gas diffusion medium. Separators, positioned on opposite sides of the MEA, are connected to a power source. In use, hydrogen is electrochemically pumped across the MEA and collected in the hydrogen gas collector. The PEM is kept properly humidified by the humidifying membrane, which releases water into the second gas diffusion medium.

Claims (29)

1 . An electrochemical device comprising:

(a) a polymer electrolyte membrane, said polymer electrolyte membrane having opposing first and second faces;

(b) an anode coupled to the first face of said polymer electrolyte membrane;

(c) a cathode coupled to the second face of said polymer electrolyte membrane; and

(d) a water management device in fluid communication with a source of water and extending through a gas diffusion medium to directly contact the anode or the cathode at a first point and a second point to deliver water to the anode or the cathode via said water management device, the first point spaced laterally from the second point, said water management device separated from the anode or the cathode between the first point and the second point, said water management device being electrically non-conductive, permeable to liquids, and substantially impermeable to gases, said anode or said cathode being positioned between the water management device and the polymer electrolyte membrane.

2 . The electrochemical device as claimed in claim 1 further comprising an anodic gas diffusion medium, said anodic gas diffusion medium defining an anode chamber, said anode chamber being in fluid communication with said anode, said anodic gas diffusion medium being positioned between at least a portion of said water management device and said anode.

3 . The electrochemical device as claimed in claim 2 wherein said anodic gas diffusion medium consists of a single layer of an electrically conductive, porous material.

4 . The electrochemical device as claimed in claim 2 wherein said anodic gas diffusion medium comprises a plurality of layers, each of the plurality of layers comprising one or more electrically conductive, porous materials.

5 . The electrochemical device as claimed in claim 1 wherein said water management device comprises a portion vertically spaced from the anode or the cathode between the first point and the second point.

6 . The electrochemical device as claimed in claim 1 further comprising:

a frame mounted around the water management device in a fluid-tight manner, the frame comprising a fluid port therethrough to allow a flow of water from the source of water to the water management device.

7 . The electrochemical device as claimed in claim 1 wherein said water management device consists of a single monolithic material.

8 . The electrochemical device as claimed in claim 7 wherein said water management device is a solid polymer electrolyte membrane.

9 . The electrochemical device as claimed in claim 1 wherein said water management device comprises a plurality of layers and/or materials.

10 . The electrochemical device as claimed in claim 9 wherein said water management device comprises a support having a plurality of pores and a solid polymer electrolyte disposed within the pores of the support.

11 . The electrochemical device as claimed in claim 1 wherein said water management device comprises a solid polymer electrolyte.

12 . The electrochemical device as claimed in claim 11 wherein the solid polymer electrolyte comprises at least one member selected from the group consisting of polyethylene, polyethylene-polystyrene block with copolymers, polystyrene, polysulfone, polyphenylene, polyphenylene oxide, poly(arylene), poly(arylene pieridinium), poly(diallypiperidinium hydroxide), poly(dimethylammonium hydroxide), sulfonated polystyrene, sulfonated polysulfone, sulfonated poly(ether ether ketone), sulfonated poly(benzophenone), sulfonated poly(arylene ether sulfone), sulfonated poly(arylene ether ketone), sulfonated poly(arylene thioether), sulfonated poly(ether amide), sulfonated polybenzimidazole, sulfonated poly(phthalazinone ether), perfluorosulfonic acid, poly(vinylidene fluoride), and combinations or mixtures thereof.

13 . The electrochemical device as claimed in claim 1 wherein said polymer electrolyte membrane, said anode, and said cathode collectively form a membrane electrode assembly and wherein the electrochemical device further comprises an annular seal, the annular seal being mounted around the membrane electrode assembly.

14 . The electrochemical device as claimed in claim 1 wherein said polymer electrolyte membrane, said anode, and said cathode collectively form a membrane electrode assembly, the electrochemical device further comprising a first separator and a second separator, wherein each of said first separator and said second separator are electrically conductive and wherein said first separator and said second separator are positioned on opposite sides of said membrane electrode assembly, with said second separator positioned between said membrane electrode assembly and said water management device.

15 . The electrochemical device as claimed in claim 1 wherein the electrochemical device is an electrochemical hydrogen compressor.

16 . The electrochemical device as claimed in claim 1 wherein the water management device comprises a first water management device and a second water management device, wherein the first water management device is coupled to the anode for use in delivering water thereto, wherein said first water management device is electrically non-conductive, permeable to liquids, and substantially impermeable to gases, wherein said anode is positioned between the first water management device and the polymer electrolyte membrane, wherein the second water management device is coupled to the cathode for use in delivering water thereto, wherein said second water management device is electrically non-conductive, permeable to liquids, and substantially impermeable to gases, and wherein said cathode is positioned between the second water management device and the polymer electrolyte membrane.

17 . The electrochemical device as claimed in claim 16 wherein said water management device comprises a solid polymer electrolyte in which one or more types of electrically conductive materials are dispersed.

18 . The electrochemical device of claim 16 wherein said water management device is hot pressed in the pores of the porous support.

19 . An electrochemical device comprising:

(a) a polymer electrolyte membrane, said polymer electrolyte membrane having opposing first and second faces;

(b) an anode coupled to the first face of said polymer electrolyte membrane;

(c) a cathode coupled to the second face of said polymer electrolyte membrane;

(d) a water management device in fluid communication with a source of water and coupled to the anode or the cathode for use in delivering water thereto, said water management device being permeable to liquids and substantially impermeable to gases, said water management device comprising opposing first and second faces; and

(e) a porous support for providing dimensional stability, said the water management device received in pores of the porous support and wherein said water management device is electrically conductive.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Nov 25, 2025
From: YA II PN, LTD., IN ITS CAPACITY AS COLLATERAL AGENT
To: PLUG POWER, INC.; PLUG POWER HYDROGEN HOLDINGS, INC.; UNITED HYDROGEN GROUP INC.; PLUG PROJECT HOLDING CO., LLC; PEACHTREE RENEWABLES, LLC; JOULE PROCESSING LLC; APPLIED CRYO TECHNOLOGIES, INC.; ALLOY CUSTOM PRODUCTS, LLC; HYPULSION U.S. HOLDING, INC.
Reel/Frame 073036/0448 →
SECURITY INTEREST Recorded Apr 28, 2025
From: PLUG POWER INC.; APPLIED CRYO TECHNOLOGIES, INC.; PLUG POWER HYDROGEN HOLDINGS, INC.; UNITED HYDROGEN GROUP INC.; ALLOY CUSTOM PRODUCTS, LLC; JOULE PROCESSING LLC; PEACHTREE RENEWABLES, LLC; PLUG PROJECT HOLDING CO., LLC; HYPULSION U.S. HOLDING, INC.
To: YA II PN, LTD., IN ITS CAPACITY AS COLLATERAL AGENT
Reel/Frame 071084/0264 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2023
From: HAMDAN, MONJID; MITTELSTEADT, CORTNEY; WEAVER, MATTHEW; STONE, ROBERT
To: PLUG POWER INC.
Reel/Frame 065931/0253 →
Continuity (3)
Continuation 17162654 · Jan 29, 2021
Provisional Application 63002614 · Mar 31, 2020
Related Publication 20240123398A1 · Apr 18, 2024
References Cited (27)
US 3282875A · Connolly et al. · 1966 [cited by applicant]
US 4470889A · Ezzell et al. · 1984 [cited by applicant]
US 4478695A · Ezzell et al. · 1984 [cited by applicant]
US 5547551A · Bahar et al. · 1996 [cited by applicant]
US 6492431B1 · Cisar · 2002 [cited by applicant]
US 6500319B2 · LaConti et al. · 2002 [cited by applicant]
US 6811905B1 · Cropley et al. · 2004 [cited by applicant]
US 6994929B2 · Barbir et al. · 2006 [cited by applicant]
US 7947405B2 · Mittelsteadt et al. · 2011 [cited by applicant]
US 8551670B2 · Mittelsteadt et al. · 2013 [cited by applicant]
US 9595727B2 · Mittelsteadt et al. · 2017 [cited by applicant]
US 9728802B2 · Mittelsteadt et al. · 2017 [cited by applicant]
US 10047446B2 · Kaczur et al. · 2018 [cited by applicant]
US 10109880B2 · Blanchet et al. · 2018 [cited by applicant]
US 10557691B2 · Stone et al. · 2020 [cited by applicant]
US 11883779B2 · Hamdan · 2024 [cited by examiner]
US 20040211679A1 · Wong et al. · 2004 [cited by applicant]
US 20060115696A1 · Kanai et al. · 2006 [cited by applicant]
US 20060183011A1 · Mittelsteadt et al. · 2006 [cited by applicant]
US 20090220845A1 · Mittelsteadt et al. · 2009 [cited by applicant]
US 20100227244A1 · Song et al. · 2010 [cited by applicant]
US 20140065510A1 · Mittelsteadt et al. · 2014 [cited by applicant]
US 20160108530A1 · Dioxide · 2016 [cited by applicant]
EP 3254747A1 · 2017 [cited by applicant]
WO 2012067650A1 · 2012 [cited by applicant]
“Experimental and modelling study of an electrochemical hydrogen compressor”, Chemical Engineering Journal, 369: 432-442 (2019). [cited by applicant]
International Search Report and Written Opinion dated Jul. 8, 2021. [cited by applicant]