IP Library Patent Application 18393337
Patent Application
App. No. 18/393,337

NON-AQUEOUS RECHARGEABLE BATTERY AND METHOD FOR MANUFACTURING NON-AQUEOUS RECHARGEABLE BATTERY

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Quick Facts
Patent No.
US None
App. No.
18/393,337
Abstract

A non-aqueous rechargeable battery includes an electrode body formed by rolling a stack of positive and negative electrode plates with a separator that holds a non-aqueous electrolyte solution disposed in between. The electrode body includes a curved portion in which layers of the electrode body are curved. The positive electrode plate includes a foil of a positive electrode substrate and a positive electrode mixture layer applied to the positive electrode substrate. The negative electrode plate includes a foil of a negative electrode substrate and a negative electrode mixture layer applied to the negative electrode substrate. The negative electrode mixture layer includes a negative electrode active material that intercalates a charge carrier during charging. A coefficient of static friction between the negative electrode mixture layer and the separator is 0.60 or greater. A coefficient of static friction between the positive electrode mixture layer and the separator is 0.50 or less.

Claims (21)

1 . A non-aqueous rechargeable battery, comprising:

an electrode body formed by rolling a stack of a positive electrode plate and a negative electrode plate with a separator that holds a non-aqueous electrolyte solution disposed in between, wherein

the electrode body includes a curved portion in which layers of the electrode body are curved,

the positive electrode plate includes a foil of a positive electrode substrate and a positive electrode mixture layer applied to each of two opposite surfaces of the positive electrode substrate,

the negative electrode plate includes a foil of a negative electrode substrate and a negative electrode mixture layer applied to each of two opposite surfaces of the negative electrode substrate,

the negative electrode mixture layer includes a negative electrode active material that intercalates a charge carrier during charging of the non-aqueous rechargeable battery,

a coefficient of static friction between the negative electrode mixture layer and the separator is greater than or equal to 0.60, and

a coefficient of static friction between the positive electrode mixture layer and the separator is less than or equal to 0.50.

2 . The non-aqueous rechargeable battery according to claim 1 , wherein the coefficient of static friction between the positive electrode mixture layer and the separator is greater than or equal to 0.30.

3 . The non-aqueous rechargeable battery according to claim 2 , wherein:

a surface of the positive electrode mixture layer that contacts the separator has a surface roughness in a range of 0.5 μm to 0.7 μm, inclusive; and

a surface of the separator that contacts the positive electrode mixture layer has a surface roughness in a range of 0.5 μm to 0.7 μm, inclusive.

4 . The non-aqueous rechargeable battery according to claim 1 , wherein:

a surface of the negative electrode mixture layer that contacts the separator has a surface roughness in a range of 0.6 μm to 0.8 μm, inclusive; and

a surface of the separator that contacts the negative electrode mixture layer has a surface roughness in a range of 0.5 μm to 0.7 μm, inclusive.

5 . A method for manufacturing a non-aqueous rechargeable battery, the method comprising:

manufacturing an electrode body by rolling a stack of a positive electrode plate and a negative electrode plate with a separator disposed in between so that the manufactured electrode body includes a curved portion in which stacked layers are curved, wherein the positive electrode plate includes a positive electrode substrate and a positive electrode mixture layer applied to each of two opposite surfaces of the positive electrode substrate, the negative electrode plate includes a negative electrode substrate and a negative electrode mixture layer applied to each of two opposite surfaces of the negative electrode substrate, the negative electrode mixture layer includes a negative electrode active material that intercalates a charge carrier during charging of the non-aqueous rechargeable battery, and the separator is configured to hold a non-aqueous electrolyte solution; and

injecting the non-aqueous electrolyte solution into a case accommodating the electrode body, wherein

in the electrode body manufactured in the manufacturing an electrode body,

a coefficient of static friction between the negative electrode mixture layer and the separator is greater than or equal to 0.60, and

a coefficient of static friction between the positive electrode mixture layer and the separator is less than or equal to 0.50.

Assignments (2)
CHANGE OF NAME Recorded Jan 16, 2025
From: PRIMEARTH EV ENERGY CO., LTD.
To: TOYOTA BATTERY CO., LTD.
Reel/Frame 070226/0103 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2024
From: MARUYAMA, SHUNYA
To: PRIMEARTH EV ENERGY CO., LTD.; TOYOTA JIDOSHA KABUSHIKI KAISHA; PRIME PLANET ENERGY & SOLUTIONS, INC.
Reel/Frame 066083/0103 →