IP Library Granted Patent US 12,639,490
Granted Patent B1
US 12,639,490 · App. 18/395,171 · Granted May 26, 2026

Golf club face thickness optimization method

Inventor: James A. Seluga (Carlsbad, CA)
Assignee: Callaway Golf Company
G06F30/23A63B37/007A63B53/04A63B53/0416G06F2111/10
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Quick Facts
Patent No.
US 12,639,490
App. No.
18/395,171
Granted
May 26, 2026
Kind
B1
Abstract

A method of optimizing golf club head and golf ball design is disclosed herein. The method includes inputting a RBF for stress, a RBF for CT and a RBF for ball speed into an Adaptive Simulated Annealing algorithm to generate an optimized structure for the club head for ball speed.

Claims (9)

1 . A computer-implemented method to optimize a structure of a putter head for ball speed robustness, the computer-implemented method comprising:

a) running a sampling method on a processor to create a plurality of face thickness points and a plurality of body thickness points to fill a design space using a finite element analysis (“FEA”) program to create a plurality of performance characteristics for the putter head;

b) inputting the plurality of face thickness points for the putter head and the plurality of body thickness points for the putter head into the FEA program running on the processor to generate a function for durability of the putter head;

c) inputting the plurality of face thickness points for the putter head and the plurality of body thickness points for the putter head into the FEA program running on the processor to generate a function for ball speed robustness of the putter head;

d) generating, at the processor, a surrogate model from inputting into the processor the plurality of performance characteristics for the putter head, the function of the ball speed robustness of the putter head, and the function for durability of the putter head;

e) using, at the processor, the surrogate model in an optimization algorithm to provide an approximation of a lower sample space;

repeating the above mentioned steps a-e in sequence until the surrogate model converges with the FEA for a predetermined objective to form an optimized structure of the putter head for ball speed robustness and maintaining an overall putter head mass of between 340 and 360 grams;

manufacturing the optimized structure of the putter head by forming, forging, metal-injection molding, printing by a three-dimensional printer, casting or milling.

2 . The computer-implemented method according to claim 1 wherein using the surrogate model in the optimization algorithm to provide the approximation of the lower sample space comprises inputting a constrained function for durability and the function for ball speed robustness into a meta-modeled based optimization algorithm to generate an optimized structure for the putter head for ball speed robustness.

Continuity (3)
Continuation 17878542 · Aug 1, 2022
Continuation In Part 16424758 · May 29, 2019
Provisional Application 62677805 · May 30, 2018
References Cited (3)
US 20070015601A1 · Tsunoda · 2007 [cited by examiner]
US 20090088271A1 · Beach · 2009 [cited by examiner]
US 20180311560A1 · Motokawa · 2018 [cited by examiner]