Electric blender and fracturing system
The present invention provides a method and system for providing on-site electrical power to a fracturing operation, and an electrically powered fracturing system. Natural gas can be used to drive a turbine generator in the production of electrical power. A scalable, electrically powered fracturing fleet is provided to pump fluids for the fracturing operation, obviating the need for a constant supply of diesel fuel to the site and reducing the site footprint and infrastructure required for the fracturing operation, when compared with conventional systems.
1. A system for use in delivering pressurized fluid to a wellbore, the system comprising:
a) an electrically powered fracturing system with at least one fracturing pump capable of pumping a fracturing fluid, wherein the fracturing pump is driven by at least one electric fracturing pump motor electrically connected to a turbine generator, wherein the electrically powered fracturing system further comprises:
b) an electric blender system in communication with the fracturing pump, said electric blender system comprising:
a blender tub;
a fluid additive system; and
an inlet electric motor configured to drive an inlet pump, the inlet pump configured to deliver a fluid additive source into the blender tub.
2. The system of claim 1 , wherein the fracturing fluid comprises liquid petroleum gas.
3. The system of claim 1 , wherein the electric fracturing pump motor is controlled by a variable frequency drive.
4. The system of claim 3 , wherein the variable frequency drive is configured to communicate with a control system that controls the speed of the electric fracturing pump motor.
5. The system of claim 4 , wherein the control system utilizes a single point control.
6. The system of claim 1 , wherein the at least one electric fracturing motor is capable of operation in the range of up to 1500 revolutions per minute (rpm) and up to 20,000 foot per pounds (ft/lbs) of torque.
7. The system of claim 1 , wherein the turbine generator is adapted to generate 31 MW at 13,800 volts AC power for fracturing operations.
8. The system of claim 1 , wherein the fluid additive system comprises a fluid addition source hopper.
9. The system of claim 8 , wherein the fluid addition source hopper is configured to receive a proppant for delivery to the blender tub.
10. The system of claim 1 , wherein the electric blender system receives and effects blending of the fluid source selected from the group consisting of water, oils and or methanol blends, and a fluid additive source from the addition source hopper selected from the group consisting of friction reducers, gellents, gellent breakers and or biocides in the blender tub.
11. A method for use in delivering pressurized fracturing fluid to a wellbore, the method comprising the steps of:
a) providing a turbine generator;
b) providing an electrically powered fracturing system with at least one fracturing pump capable of pumping a fracturing fluid, driven by at least one electric fracturing pump motor electrically connected to the turbine generator;
c) providing an electric blender system in communication with the fracturing pump, said electric blender system comprising:
a blender tub;
a fluid additive system;
an inlet electric motor powered by the turbine generator and configured to drive an inlet pump, the inlet pump configured to deliver a fluid and a fluid additive source into the blender tub;
d) blending the fluid and fluid additive source in the blending system for delivery to the electrical powered fracturing system; and
e) pumping the fracturing fluid using the at least one fracturing pump into a wellbore.
12. The method of claim 11 , wherein the fracturing fluid comprises liquid petroleum gas.
13. The method of claim 11 , wherein the electric fracturing pump motor is controlled by a variable frequency drive.
14. The method of claim 13 , wherein the variable frequency drive is configured to communicate with a control system that controls the speed of the electric fracturing pump motor.
15. The method of claim 14 , wherein the control system controls and monitors the electric fracturing pump motor and the turbine generator utilizing a single point of control.
16. The method of claim 11 , wherein the turbine generator is adapted to generate 31 MW at 13,800 volts AC power for fracturing operations.
17. The method of claim 11 , wherein the fluid additive system comprises a fluid addition source hopper.
18. The method of claim 11 , wherein the electric fracturing pump motor is capable of operation in the range of up to 1500 revolutions per minute (rpm) and up to 20,000 foot per pounds (ft/lbs) of torque.
19. The method of claim 18 , wherein the hopper is configured to receive a proppant for delivery to the blender tub.
20. The method of claim 11 , wherein the electric blender system receives and effects blending of the fluid source selected from the group consisting of water, oils and or methanol blends, and a fluid additive source from the addition source hopper selected from the group consisting of friction reducers, gellents, gellent breakers and or biocides in the blender tub.