IP Library Patent Application 18397702
Patent Application
App. No. 18/397,702

SEMICONDUCTOR DEVICE AND METHOD FOR FORMING THE SAME

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Patent No.
US None
App. No.
18/397,702
Abstract

A semiconductor device includes a substrate having an upper surface, a buffer layer formed on the upper surface, and an element structure formed on the buffer layer. The substrate includes a plurality of holes extending from the upper surface of the substrate to an inside of the substrate and forming a plurality of openings at the upper surface of the substrate. In a cross-sectional view of the semiconductor device, at least two of the holes have different depths.

Claims (37)

1 . A semiconductor device, comprising:

a substrate, comprising an upper surface;

a buffer layer, formed on the upper surface; and

an element structure, formed on the buffer layer;

wherein the substrate comprises a plurality of holes extending from the upper surface of the substrate to an inside of the substrate and forming a plurality of openings at the upper surface of the substrate; and

wherein in a cross-sectional view of the semiconductor device, at least two of the holes have different depths.

2 . The semiconductor device of claim 1 , wherein the plurality of openings is irregularly distributed on the upper surface of the substrate.

3 . The semiconductor device of claim 1 , wherein a distribution density of the plurality of openings on the upper surface of the substrate is in a range of 1E7 cm −2 to 1E10 cm −2 .

4 . The semiconductor device of claim 1 , wherein at least two of the openings have different maximum widths on the upper surface of the substrate.

5 . The semiconductor device of claim 1 , wherein the element structure comprises a semiconductor light-emitting stack formed on the buffer layer, wherein the semiconductor light-emitting stack comprises a first-type semiconductor layer, a second-type semiconductor layer and an active region formed between the first-type semiconductor layer and the second-type semiconductor layer.

6 . The semiconductor device of claim 5 , wherein the plurality of openings each comprises a maximum width on the upper surface of the substrate, and the maximum width is less than or equal to a maximum wavelength of the light emitted by the active region.

7 . The semiconductor device of claim 5 , wherein in the cross-sectional view the plurality of holes each comprises a depth that is less than a maximum wavelength of the light emitted by the active region.

8 . The semiconductor device of claim 7 , wherein the depth does not exceed twice a minimum wavelength of light emitted by the active region.

9 . The semiconductor device of claim 1 , wherein each of the plurality of openings on the upper surface of the substrate comprises a maximum width between 1 nm and 100 nm.

10 . The semiconductor device of claim 1 , wherein in the cross-sectional view the plurality of holes each comprises a depth between 10 nm and 200 nm.

11 . The semiconductor device of claim 1 , wherein a depth difference of at least two of the holes and/or a maximum width difference of at least two of the openings is between 5 nm and 100 nm.

12 . The semiconductor device of claim 1 , wherein the buffer layer comprises a full width at half maximum (FWHM) between 100 arcsec and 300 arcsec in an X-ray diffraction pattern of <002> crystal phase, or between 250 arcsec and 500 arcsec in the X-ray diffraction pattern of <002> crystal phase.

13 . The semiconductor device of claim 1 , wherein the buffer layer comprises a root mean square roughness between 0.5 nm and 5.0 nm.

14 . A method for forming a semiconductor device, comprising steps of:

providing a substrate comprising an upper surface;

epitaxially forming a buffer layer on the upper surface, and after forming the buffer layer, the substrate comprises a plurality of holes, and a plurality of openings is formed by the plurality of holes at the upper surface of the substrate; and

forming an element structure on the buffer layer.

15 . The method of claim 14 , further comprising a step of heat treatment before, after or when forming the buffer layer, and the temperature of the heat treatment step is not less than 1200° C. and the duration thereof is not less than 40 minutes.

16 . The method of claim 14 , wherein the step of epitaxially forming the buffer layer comprises:

supplying a nitrogen-containing gas and an aluminum-containing gas by a first mode to epitaxially grow a first buffer portion on the upper surface of the substrate; and

supplying the nitrogen-containing gas and the aluminum-containing gas by a second mode to epitaxially grow a second buffer portion on the first buffer portion;

wherein the first mode comprises supplying the nitrogen-containing gas and/or the aluminum-containing gas by a pulse mode, and the second mode comprises supplying the nitrogen-containing gas and the aluminum-containing gas simultaneously and continuously.

17 . The method of claim 16 , wherein the step of epitaxially growing the first buffer portion comprises:

supplying the nitrogen-containing gas and the aluminum-containing gas by a first pulse mode to form a buffer base layer on the upper surface of the substrate; and

supplying the nitrogen-containing gas and the aluminum-containing gas by a second pulse mode to form a buffer middle stack on the buffer base layer;

wherein in the first pulse mode and/or the second pulse mode, an introducing duration and a closing duration of the nitrogen-containing gas are different, and an introducing duration and a closing duration of the aluminum-containing gas are different; and

wherein the introducing duration and/or the closing duration of the nitrogen-containing gas in the first pulse mode are different from those in the second pulse mode, and the introducing duration and/or the closing duration of the aluminum-containing gas in the first pulse mode are different from those in the second pulse mode.

18 . The method of claim 17 , wherein the step for epitaxially growing the first buffer portion further comprises:

supplying the nitrogen-containing gas and the aluminum-containing gas by a third pulse mode to form a buffer upper layer on the buffer middle stack;

wherein the third pulse mode is different the first pulse mode and/or the second pulse mode.

19 . The method of claim 18 , wherein an introducing duration of the nitrogen-containing gas in the third pulse mode is different from those in the first pulse mode and/or the second pulse mode.

20 . The method of claim 16 , wherein during epitaxially growing the first buffer portion, the upper surface of the substrate is randomly etched to form the holes extended toward an inside of the substrate.

Assignments (2)
CHANGE OF NAME Recorded Feb 26, 2026
From: EPISTAR CORPORATION
To: ENNOSTAR CORPORATION
Reel/Frame 075152/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2023
From: WANG, TIEN-YU; LIN, YUNG-HSIANG
To: EPISTAR CORPORATION
Reel/Frame 065973/0753 →