IP Library Granted Patent US 12,575,831
Granted Patent B2
US 12,575,831 · App. 18/405,288 · Granted Mar 17, 2026

Electronic lockout selections for a surgical system

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Gregory J. Bakos (Mason, OH); Jason L. Harris (Lebanon, OH); Chester O. Baxter, III (Loveland, OH)
Assignee: Cilag GmbH International
A61B17/1155A61B1/000096A61B1/00045A61B1/051A61B1/0661A61B5/0066A61B5/0075A61B5/0261A61B6/5247A61B17/0682A61B17/072A61B17/07207A61B17/1114A61B17/1285A61B17/320092A61B34/20A61B34/32A61B34/71A61B90/35A61B90/361A61B90/98A61M1/73A61M1/79B25J9/1697B25J13/006G16H10/60G16H40/63G16H40/67G16H50/20G16H70/20H01Q1/22H04L63/1416H04L67/10H04N5/272H04N7/183H05K1/028H05K1/189A61B2017/00017A61B2017/00022A61B2017/00026A61B2017/0003A61B2017/00039A61B2017/00044A61B2017/00057A61B2017/00061A61B2017/00075A61B2017/00084A61B2017/00097A61B2017/00106A61B2017/0011A61B2017/00115A61B2017/00119A61B2017/00199A61B2017/00203A61B2017/00221A61B2017/00398A61B2017/00402A61B2017/00442A61B2017/00734A61B2017/00809A61B2017/00818A61B2017/07235A61B2017/07257A61B2017/07264A61B2017/07271A61B2017/07278A61B2017/07285A61B2017/1132A61B2017/32007A61B2017/320074A61B2017/320084A61B2017/320095A61B2017/320097A61B2018/00541A61B2018/00589A61B2018/00595A61B2018/00601A61B2018/00607A61B2018/0063A61B2018/00642A61B2018/00684A61B2018/00791A61B2018/00827A61B2018/00875A61B2018/00892A61B2018/00988A61B2018/00994A61B18/1206A61B18/1442A61B18/1445A61B2034/2055A61B2034/2057A61B34/30A61B2034/301A61B2034/305A61B2090/061A61B2090/064A61B2090/0808A61B2090/309A61B2217/005A61B2217/007A61B2218/002A61B2218/007A61B2218/008A61M1/80A61M13/003A61M16/00A61M2205/3306A61M2205/3313A61M2205/3327A61M2205/3331A61M2205/3365A61M2205/3368A61M2230/04A61M2230/30G05B2219/40174G05B2219/45119G06K7/10316G06K19/07749G16H20/40H04L67/12
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Quick Facts
Patent No.
US 12,575,831
App. No.
18/405,288
Granted
Mar 17, 2026
Kind
B2
Abstract

A method of adjusting a staple parameter of a surgical stapling instrument is disclosed. The method includes determining, by a control circuit of the surgical stapling instrument, a first stroke length for a first staple driver of the surgical stapling instrument to drive a first row of staples of a circular stapling head assembly of the surgical stapling instrument; detecting, by the control circuit, a malformed staple in the first row of staples; adjusting, by the control circuit, the staple parameter, based on the detection of the malformed staple; and determining, by the control circuit, a second stroke length for a second staple driver of the surgical stapling instrument to drive a second row of staples of the circular stapling head assembly.

Claims (61)

1 . A surgical system, comprising:

a stapling end effector, comprising:

a first jaw structured to receive a staple cartridge;

a second jaw, wherein at least one of said first jaw and said second jaw is movable between an open position and a closed position;

an end effector condition sensor; and

a control circuit comprising a motor, wherein the control circuit is to:

communicably couple to the end effector condition sensor;

receive an input from the end effector condition sensor, wherein the input is indicative of an end effector condition during a stapling operation;

determine a parameter associated with the stapling end effector during the stapling operation based on the input; and

compare the parameter to a plurality of graduated thresholds, wherein the plurality of graduated thresholds comprises a first threshold and a second threshold; and

implement an electronic lockout of the motor based on the comparison, wherein the electronic lockout corresponds to a compulsory lockout based on the parameter being greater than the first threshold, and wherein the electronic lockout corresponds to a discretionary lockout based on the parameter being less than the first threshold and greater than the second threshold; and

a situational awareness circuit communicably coupled to the control circuit, wherein the control circuit is to:

receive, from the situational awareness circuit, a secondary input; and

implement the electronic lockout of the motor based on the comparison and the secondary input.

2 . The surgical system of claim 1 , wherein the parameter comprises a force-to-clamp tissue between the first jaw and the second jaw, and wherein the first threshold comprises a predetermined tissue compression force.

3 . The surgical system of claim 1 , wherein the parameter comprises a tissue gap between the first jaw and the second jaw, and wherein the first threshold comprises a predetermined tissue gap.

4 . The surgical system of claim 1 , wherein the parameter comprises a force-to-fire a firing beam through the first jaw and the second jaw, and wherein the first threshold comprises a predetermined force-to-fire.

5 . The surgical system of claim 1 , wherein the discretionary lockout comprises effecting a predetermined wait period.

6 . The surgical system of claim 1 , wherein the compulsory lockout comprises preventing the stapling operation by the stapling end effector.

7 . A surgical system, comprising:

a stapling end effector, comprising:

a first jaw structured to receive a staple cartridge;

a second jaw, wherein at least one of said first jaw and said second jaw is movable between an open position and a closed position;

an end effector condition sensor; and

a control circuit to:

communicably couple to the end effector condition sensor;

receive an input from the end effector condition sensor, wherein the input is indicative of an end effector condition during a stapling operation;

determine a parameter associated with the stapling end effector during the stapling operation based on the input; and

compare the parameter to a plurality of graduated threshold, wherein the plurality of graduated thresholds comprises a first threshold and a second threshold;

select an electronic lockout based on the comparison from a hierarchy of electronic lockouts, wherein the hierarchy of electronic lockouts comprises a compulsory lockout, a first discretionary lockout, and a no-limit second discretionary lockout, wherein the first discretionary lockout is different than the second discretionary lockout; and

implement the selected electronic lockout of the stapling operation.

8 . The surgical system of claim 7 , further comprising a motor, wherein the compulsory lockout comprises adjusting a control of the motor to prevent the stapling operation by the stapling end effector.

9 . The surgical system of claim 8 , wherein the first discretionary lockout comprises automatically adjusting the stapling operation unless a user input overrides the adjustment.

10 . The surgical system of claim 9 , wherein the first discretionary lockout comprises providing a warning to the clinician without requiring a time delay, and wherein the second discretionary lockout comprises providing a warning to the clinician and requiring a time delay.

11 . The surgical system of claim 8 , wherein the first threshold comprises a minimum threshold, and wherein the compulsory lockout is selected based on the parameter being less than the minimum threshold.

12 . The surgical system of claim 11 , wherein the second threshold comprises a maximum threshold, and wherein the first discretionary lockout is selected based on the parameter being between the minimum threshold and the maximum threshold.

13 . The surgical system of claim 12 , wherein the second discretionary lockout is selected based on the parameter being greater than the maximum threshold.

14 . The surgical system of claim 7 , further comprising a user interface communicably coupled to the control circuit, wherein the control circuit is to:

receive, from the user interface, a secondary input; and

implement the electronic lockout of the stapling operation based on the comparison and the secondary input.

15 . The surgical system of claim 7 , further comprising a second sensor communicably coupled to the control circuit, wherein the control circuit is to:

receive, from the second sensor, a secondary input; and

implement the electronic lockout of the stapling operation based on the comparison and the secondary input.

16 . The surgical system of claim 7 , further comprising a situational awareness circuit communicably coupled to the control circuit, wherein the control circuit is to:

receive, from the situational awareness circuit, a secondary input; and

implement the electronic lockout of the stapling operation based on the comparison and the secondary input.

17 . A surgical system, comprising:

a stapling end effector, comprising:

a first jaw structured to receive a staple cartridge;

a second jaw, wherein at least one of said first jaw and said second jaw is movable between an open position and a closed position;

an end effector condition sensor; and

a control circuit comprising a motor, the control circuit to:

communicably couple to the end effector condition sensor;

communicably couple a situational awareness circuit;

receive, from the end effector condition sensor, an input indicative of an end effector condition during a stapling operation;

determine a parameter associated with the stapling end effector during the stapling operation based on the input; and

compare the parameter to a plurality of graduated thresholds, wherein the plurality of graduated thresholds comprises a first threshold and a second threshold;

receive, from the situational awareness circuit, a second input;

select at least one electronic lockout based on the comparison and the second input from a hierarchy of electronic lockouts, wherein the hierarchy of electronic lockouts comprises a compulsory lockout and a discretionary lockout; and

implement the at least one selected electronic lockout of the stapling operation.

18 . The surgical system of claim 17 , wherein the control circuit is further to implement a plurality of redundant electronic lockouts based on the comparison and the second input.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2024
From: SHELTON, FREDERICK E., IV; BAKOS, GREGORY J.; HARRIS, JASON L.; BAXTER, CHESTER O., III
To: ETHICON LLC
Reel/Frame 066704/0850 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2024
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 066772/0414 →