Dual line drawworks
A dual line drawworks system and methods of using the same. A drilling rig may include two drawworks, each attached to a drilling line that extends through a series of sheaves located on the crown block and a traveling block. One end of the drilling line may be attached to an anchor. The traveling blocks may comprise a series of split blocks which may be separately movable from one another and may be removably attached to an underside of the crown block. The two drawworks may be coupled to one another and to one or more control systems, which may include one or more variable frequency drives, and the two drawworks may be configured to operate at the same speed. Systems may be used to monitor the distance between the traveling blocks and detect and correct for any excess distances therebetween.
1 . A drawworks system for a drilling rig, the system comprising:
a support structure;
a base structure to which the support structure is attached;
a crown block attached to top portion of the support structure;
a first traveling block;
a second traveling block;
a first drawworks;
a second drawworks;
a first drill line coupled at a first end to the first drawworks, extending around a plurality of sheaves attached to the crown block and a plurality of sheaves attached to the first traveling block, and coupled at a second end to a first anchor; and
a second drill line coupled at a first end to the second drawworks, extending around a plurality of sheaves attached to the crown block and a plurality of sheaves attached to the second traveling block, and coupled to a second anchor; and
a control system comprising one or more equalizer mechanisms-configured to determine when a correction of a vertical distance between the first traveling bock and the second traveling block is indicated,
wherein the first drawworks and the second drawworks are coupled and configured to operate at the same speed.
2 . The drawworks system of claim 1 , further comprising at least one variable frequency drive coupled to the first drawworks and the second drawworks.
3 . The drawworks system of claim 1 , wherein the one or more equalizer mechanisms comprise an encoder and/or a computer vision system.
4 . The drawworks system of claim 3 , wherein a correction is indicated when the vertical distance between the first traveling block and the second traveling block exceeds a threshold therefor or falls outside a range therefor.
5 . The drawworks system of claim 1 , wherein the first traveling block and the second traveling block comprise split traveling blocks.
6 . A drawworks system for a drilling rig, the system comprising:
a support structure;
a base structure configured to support the support structure on an operating surface;
a crown block attached proximal the top of the support structure;
a first deadline anchor;
a second deadline anchor;
a first drawworks;
a second drawworks;
a first drill line coupled at a first end to the first drawworks and extending around a plurality of pulleys attached to the crown block and coupled at a second end to the first anchor;
a second drill line coupled at a first end to the second drawworks and extending around a plurality of pulleys attached to the crown block and coupled at a second end to the second anchor;
an equalizer mechanism configured to monitor a vertical distance between the first traveling block and the second traveling block; and
a controller coupled to the first drawworks and the second drawworks,
wherein the controller is configured to control the speed of the first drawworks and the second drawworks.
7 . The drawworks system of claim 6 , further comprising a first traveling block and a second traveling block, wherein the first drilling line extends around a plurality of pulleys of the first traveling block and the second drilling line extends around a plurality of pulleys of the second traveling block.
8 . The drawworks system of claim 7 , wherein the first traveling block and the second traveling block further comprise variable sheave traveling blocks.
9 . The drawworks system of claim 6 , wherein the equalizer mechanism is configured to adjust a relative position between the first traveling block and the second traveling block by adjusting an operation speed of the first drawworks and/or the second drawworks.
10 . A control system for a drawworks system of a drilling rig, the control system comprising:
a processor connected to one or more control systems of a drilling rig enabled to drill a borehole; and
a memory connected to the processor, wherein the memory comprises instructions for performing operations comprising:
receiving an indication of an imbalanced condition during operation of a first drawworks of the drilling rig and a second drawworks of the drilling rig from an equalizer mechanism, the equalizer mechanism determining the imbalanced condition by at least determining that (i) a relative position between a first traveling block movably coupled to the first drawworks and a second traveling block movably coupled to the second drawworks is at or above a first threshold value and (ii) remains at or above the first threshold value for a minimum of a first predetermined time period; and
responsive to the indication, adjusting a height of the first drawworks and/or the second drawworks.
11 . The control system of claim 10 , wherein the equalizer mechanism includes a variable frequency drive (VFD) linking the first drawworks and the second drawworks.
12 . The control system of claim 10 , wherein the equalizer mechanism includes a rocker bar mechanism.
13 . The control system of claim 10 , wherein the equalizer mechanism includes fiber optic controls linking the first drawworks and the second drawworks.
14 . The control system of claim 10 , wherein the equalizer mechanism collects data from the first drawworks and the second drawworks as part of a syncing routine between the first drawworks and the second drawworks.
15 . The control system of claim 10 , wherein the imbalanced condition is indicative of a vertical distance between the first traveling block movably coupled to the first drawworks and the second traveling block movably coupled to the second drawworks.
16 . The control system of claim 10 , wherein the first drawworks operates at a first operation speed and the second drawworks operates at a second operation speed.
17 . The control system of claim 16 , wherein, in a balanced condition, the first operation speed is the same as the second operation speed.
18 . The control system of claim 10 , wherein the equalizer mechanism adjusts the relative position between the first traveling block and the second traveling block if the relative position is in a predefined threshold.
19 . The control system of claim 10 , wherein the relative position between the first traveling block and the second traveling block is manually adjusted in response to the imbalanced indication.
20 . A method for operating a drawworks system, the method comprising:
providing a dual drawworks system of a drilling rig, the dual drawworks system comprising:
a support structure;
a base structure to which the support structure is attached;
a crown block attached to top portion of the support structure;
a first traveling block;
a second traveling block;
a first drawworks;
a second drawworks;
a first drill line coupled at a first end to the first drawworks, extending around a plurality of sheaves attached to the crown block and a plurality of sheaves attached to the first traveling block, and coupled at a second end to a first anchor; and
a second drill line coupled at a first end to the second drawworks, extending around a plurality of sheaves attached to the crown block and a plurality of sheaves attached to the second traveling block, and coupled to a second anchor; wherein
the first drawworks and the second drawworks are coupled and configured to operate at the same speed;
coupling a control system to the dual drawworks system for receiving signals from drawworks in the drawworks system;
monitoring at least one imbalance condition of the dual drawworks system;
detecting an indication of the imbalance condition of the dual drawworks system;
correcting the indication of the imbalance condition of the dual drawworks system; and
resuming monitoring of the at least one imbalance condition, wherein correcting the indication of the imbalance condition of the dual drawworks system includes adjusting the relative position between the first traveling block and the second traveling block if the relative position is in a predefined threshold.
21 . The method of claim 20 , wherein detecting the indication of the imbalanced condition includes, during operation of a first drawworks of the drilling rig and a second drawworks of the drilling rig, receiving the indication from an equalizer mechanism of the control system, the equalizer mechanism determining the imbalanced condition by at least determining that (i) a relative position between a first traveling block movably coupled to the first drawworks and a second traveling block movably coupled to the second drawworks is at or above a first threshold value and (ii) remains at or above the first threshold value for a minimum of a first predetermined time period.
22 . The method of claim 21 , wherein the equalizer mechanism includes fiber optic controls linking the first drawworks and the second drawworks.
23 . The method of claim 21 , wherein the equalizer mechanism collects data from the first drawworks and the second drawworks as part of a syncing routine between the first drawworks and the second drawworks.
24 . The method of claim 20 , wherein the imbalanced condition is indicative of a vertical distance between the first traveling block movably coupled to the first drawworks and the second traveling block movably coupled to the second drawworks.
25 . The method of claim 20 , wherein the first drawworks operates at a first operation speed and the second drawworks operates at a second operation speed.
26 . The method of claim 25 , wherein, in a balanced condition, the first operation speed is the same as the second operation speed.
27 . The method of claim 20 , wherein the relative position between the first traveling block and the second traveling block is manually adjusted in response to the imbalanced indication.