IP Library Patent Application 18411049
Patent Application
App. No. 18/411,049

POSITIVE ELECTRODE ACTIVE MATERIAL AND THE METHOD FOR PREPARING THE SAME, SECONDARY BATTERY, BATTERY MODULE, BATTERY PACK, AND ELECTRICAL DEVICE

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
18/411,049
Abstract

The present application provides a positive electrode active material and the preparation thereof, a secondary battery, a battery module, a battery pack, and electrical device. The positive electrode active material of the present application comprises a layered sodium composite oxide containing antimony having a chemical formula of Formula I, Na x Mn a Fe b Ni c Sb d L e O 2 (I), in which 0.7<x≤1, 0<a, 0≤b, 0.1<c≤0.3, 0<d≤0.1, 0≤e, a+b+c+d+e=1, (b+c)/(a+d+e)≤1, and L is one or more selected from Cu, Li, Ti, Zr, K, Nb, Mg, Ca, Mo, Zn, Cr, W, Bi, Sn, Ge, Al, Si, La, Ta, P, and B. The layered sodium composite oxide containing antimony of the present application, by being doped with specific metal Sb, has high stability to water.

Claims (54)

1 . A positive electrode active material, comprising a layered sodium composite oxide containing antimony having a chemical formula of Formula I,

Na x Mn a Fe b Ni c Sb d LeO 2   (I),

in which 0.7<x≤1, 0<a, 0≤b, 0.1<c≤0.3, 0<d≤0.1, 0≤e, a+b+c+d+e=1, (b+c)/(a+d+e)≤1, and L is one or more selected from Cu, Li, Ti, Zr, K, Nb, Mg, Ca, Mo, Zn, Cr, W, Bi, Sn, Ge, Al, Si, La, Ta, P, and B.

2 . The positive electrode active material according to claim 1 , wherein,

in Formula I, 0.3≤a≤0.4, 0.2≤b≤0.3, 0.15≤c≤0.2, 0.05≤d≤0.1, 0.05≤e≤0.1, a+b+c+d+e=1, and 0.4<(b+c)/(a+d+e)≤1.

3 . The positive electrode active material according to claim 1 , wherein

L is one or more selected from Cu, Li, Ti, Zr, Mg, Ca, Zn, Bi, Sn, Al, Si, La, Ta, P, and B, and optionally, L is one or more selected from Cu, Li, Mg, Zn, Al, Si, and B.

4 . The positive electrode active material according to claim 1 , wherein

the sodium composite oxide containing antimony includes an O3 phase which has a layered crystal structure with a space group R 3 m.

5 . The positive electrode active material according to claim 1 , wherein

the sodium composite oxide containing antimony has an interlayer spacing of from 0.53 nm to 0.54 nm.

6 . The positive electrode active material according to claim 1 , wherein

the sodium composite oxide containing antimony has a X-ray diffraction spectrum that satisfies I 1 /I 0 ≥0.2,

wherein I 1 is the peak intensity of the X-ray diffraction peak on the 003 crystal surface of the O3 phase of the sodium composite oxide containing antimony after being immersed in deionized water for 24 hours, and I 0 is the peak intensity of the X-ray diffraction peak on the 003 crystal surface of the O3 phase of the sodium composite oxide containing antimony before being immersed in deionized water.

7 . The positive electrode active material according to claim 1 , wherein,

the positive electrode active material satisfies one or more of the following conditions (1) to (4):

(1) the volume average particle size Dv50 of the positive electrode active material is from 3 μm to 30 μm, and optionally from 5 μm to 15 μm;

(2) the specific surface area of the positive electrode active material is from 0.1 m 2 /g to 5 m 2 /g, and optionally from 0.3 m 2 /g to 3 m 2 /g;

(3) the tap density of the positive electrode active material is from 1 g/cm 3 to 3 g/cm 3 , and optionally from 1.5 g/cm 3 to 2.5 g/cm 3 ; and

(4) the powder compaction density of the positive electrode active material under a pressure of 8 tons is from 3 g/cm 3 to 5 g/cm 3 , and optionally from 3.5 g/cm 3 to 4.5 g/cm 3 .

8 . A method for preparing a positive electrode active material, comprising

providing a raw material that has elements and the portions thereof satisfying the chemical formula of Formula I according to claim 1 ;

calcining the raw material, to obtain a positive electrode active material,

wherein, the positive electrode active material comprises a layered sodium composite oxide containing antimony, wherein the sodium composite oxide containing antimony has a chemical formula of Formula I,

Na x Mn a Fe b Ni c Sb d LeO 2   (I),

in which 0.7<x≤1, 0<a, 0≤b, 0.1<c≤0.3, 0<d<0.1, 0≤e, a+b+c+d+e=1, (b+c)/(a+d+e)≤1, and L is one or more selected from Cu, Li, Ti, Zr, K, Nb, Mg, Ca, Mo, Zn, Cr, W, Bi, Sn, Ge, Al, Si, La, Ta, P, and B.

9 . The method for preparing a positive electrode active material according to claim 8 , wherein,

the providing a raw material comprises

stirring a sodium source, manganese source, iron source, nickel source, antimony source, and L source homogeneously, to obtain the raw material,

wherein the L source is selected one or more sources selected from Cu source, Li source, Ti source, Zr source, K source, Nb source, Mg source, Ca source, Mo source, Zn source, Cr source, W source, Bi source, Sn source, Ge source, Al source, Si source, La source, Ta source, P source, and B source.

10 . The method for preparing a positive electrode active material according to claim 8 , wherein, the raw material satisfies one or more of the following conditions (5) to (9):

(5) the sodium source is one or more selected from Na 2 CO 3 , NaHCO 3 , NaOH, and Na 2 O 2 ;

(6) the iron source is one or more selected from Fe 2 O 3 , Fe 3 O 4 , and FeO;

(7) the manganese source is one or more selected from Mn 2 O 3 , Mn 3 O 4 , MnO, and MnO 2 ;

(8) the nickel source is selected from NiO or Ni(OH) 2 ;

(9) the antimony source is one or more selected from elemental antimony, antimony-containing oxides, or antimony salts.

11 . The method for preparing a positive electrode active material according to claim 8 , wherein providing a raw material comprises

mixing iron source, manganese source, nickel source, and L source with water, to obtain a mixture solution, wherein the L source is one or more selected from Cu source, Li source, Ti source, Zr source, K source, Nb source, Mg source, Ca source, Mo source, Zn source, Cr source, W source, Bi source, Sn source, Ge source, Al source, Si source, La source, Ta source, P source, and B source;

mixing the mixture solution with a precipitant, to form a precipitate;

stirring the precipitate, sodium source, and antimony source homogeneously, to obtain the raw material.

12 . The method for preparing a positive electrode active material according to claim 11 , wherein the raw material satisfies one or more of the following conditions (10) to (15):

(10) the sodium source is one or more selected from Na 2 CO 3 , NaHCO 3 , NaOH, and Na 2 O 2 ;

(11) the iron source is one or more selected from iron-containing chlorides, iron-containing sulfates, and iron-containing nitrates;

(12) the manganese source is one or more selected from manganese-containing chlorides, manganese-containing sulfates, and manganese-containing nitrates;

(13) the nickel source is one or more selected from nickel-containing chlorides, nickel-containing sulfates, and nickel-containing nitrates;

(14) the antimony source is one or more selected from elemental antimony, antimony-containing oxides, or antimony salts;

(15) the precipitant is one or more selected from hydroxides, carbonates, and oxalates.

13 . A secondary battery, characterized in comprising the positive electrode active material according to claim 1 .

14 . A secondary battery, characterized in comprising the positive electrode active material prepared by the method for preparing the positive electrode active material according to claim 8 .

15 . A battery module, including the secondary battery according to claim 13 .

16 . A battery pack, including the battery module according to claim 15 .

17 . An electrical device, including the secondary battery according to claim 13 .

18 . A powder device, including the battery model according to claim 15 .

19 . A powder device, including the battery pack according to claim 16 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2024
From: LIANG, ZIBIN; WANG, YUHAO; LIN, WENGUANG; ZHANG, XINXIN; HE, JINHUA
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 066106/0615 →