IP Library Granted Patent US 12,152,200
Granted Patent B2
US 12,152,200 · App. 18/412,599 · Granted Nov 26, 2024

Method and system for producing refined hydrocarbons from waste plastics

Inventors: Sang Hwan Jo (Daejeon, KR); Soo Kil Kang (Daejeon, KR); Yong Woon Kim (Daejeon, KR); Min Gyoo Park (Daejeon, KR); Min Woo Shin (Daejeon, KR); Jin Seong Jang (Daejeon, KR)
Assignees: SK INNOVATION CO., LTD.; SK GEO CENTRIC CO., LTD.
C10G1/10C10G7/00C10G2300/1003
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Quick Facts
Patent No.
US 12,152,200
App. No.
18/412,599
Granted
Nov 26, 2024
Kind
B2
Abstract

Embodiments of the present disclosure relate to a method for producing refined hydrocarbons from waste plastics, the method including: a pretreatment process of pretreating waste plastics; a pyrolysis process of producing pyrolysis gas by introducing the waste plastics pretreated in the pretreatment process into a pyrolysis reactor; a lightening process of producing pyrolysis oil by introducing the pyrolysis gas into a hot filter; and a distillation process of distilling the pyrolysis oil to obtain refined hydrocarbons, wherein a liquid condensed in the hot filter is re-introduced into the pyrolysis reactor, and a system for producing refined hydrocarbons from waste plastics.

Claims (21)

1. A method for producing refined hydrocarbons from waste plastics, the method comprising:

a pretreatment process of pretreating waste plastics;

a pyrolysis process of producing pyrolysis gas by introducing the waste plastics pretreated in the pretreatment process into a pyrolysis reactor;

a lightening process of producing pyrolysis oil by introducing the pyrolysis gas into a hot filter; and

a distillation process of distilling the pyrolysis oil to obtain refined hydrocarbons,

wherein a liquid condensed in the hot filter is re-introduced into the pyrolysis reactor.

2. The method of claim 1 , wherein the hot filter is filled with beads.

3. The method of claim 2 , wherein the beads include at least one selected from the group consisting of silica sand (SiO 2 ) and aluminum oxide (Al 2 O 3 ).

4. The method of claim 1 , wherein a temperature gradient is formed in the hot filter.

5. The method of claim 4 , wherein the temperature gradient is formed by providing at least two heaters outside the hot filter.

6. The method of claim 1 , wherein the pyrolysis reactor includes at least two batch reactors.

7. The method of claim 6 , wherein the pyrolysis process is performed by a switching operation of the at least two batch reactors.

8. The method of claim 1 , wherein the pyrolysis oil is mixed with petroleum hydrocarbons and distilled into mixed oil.

9. The method of claim 8 , wherein the pyrolysis oil is included in an amount of 50 wt % or less with respect to the total weight of the mixed oil.

10. The method of claim 1 , wherein the waste plastics include at least one selected from the group consisting of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polyvinyl chloride (PVC), and polystyrene (PS).

11. A method for producing refined hydrocarbons, the method comprising:

pretreating a waste plastics feedstock by reacting the waste plastics feedstock with a neutralizing agent, and at least one of a copper compound, and a divalent metal oxide to produce a pretreated waste plastics mixture,

producing pyrolysis gas by subjecting the pretreated waste plastics mixture to a pyrolysis reaction;

separating low-boiling-point hydrocarbon compounds from the pyrolysis gas,

producing a pyrolysis oil; and

distilling the pyrolysis oil to obtain refined hydrocarbons.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2026
From: SK GEO CENTRIC CO., LTD.
To: SK INNOVATION CO., LTD.
Reel/Frame 074491/0684 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2024
From: JO, SANG HWAN; KANG, SOO KIL; KIM, YONG WOON; PARK, MIN GYOO; SHIN, MIN WOO; JANG, JIN SEONG
To: SK INNOVATION CO., LTD.; SK GEO CENTRIC CO., LTD.
Reel/Frame 066118/0656 →
Priority Claims (2)
KR 10-2023-0051631 · Apr 19, 2023 · national
KR 10-2023-0126307 · Sep 21, 2023 · national
Continuity (1)
Related Publication 20240352324A1 · Oct 24, 2024
Cited By (1)
US 12,662,638