IP Library Patent Application 18415244
Patent Application
App. No. 18/415,244

SOLAR-DRIVEN PRODUCTION OF HYDROGEN

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Quick Facts
Patent No.
US None
App. No.
18/415,244
Abstract

A system and method for production of hydrogen from natural gas using a solar powered system are provided. An exemplary solar powered system includes a feed stream including methane and a solar concentrator reactor (SCR) to form hydrogen from the feed stream by pyrolysis. The SCR includes a rotating tubular reactor, a solar absorber material disposed on the rotating tubular reactor, a solar concentrator to focus sunlight on the rotating tubular reactor, and a gas-solid filtration unit to separate solid carbon from the hydrogen. The solar powered system includes a storage tank to hold the hydrogen.

Claims (47)

1 . A solar powered system for production of hydrogen from natural gas, comprising:

a feed stream comprising methane; and

a solar concentrator reactor (SCR) to form hydrogen from the feed stream by pyrolysis, comprising:

a rotating tubular reactor;

a solar absorber material disposed on the rotating tubular reactor;

a solar concentrator to focus sunlight on the rotating tubular reactor; and

a gas-solid filtration unit to separate solid carbon from the hydrogen; and

a storage tank to hold the hydrogen.

2 . The system of claim 1 , comprising:

a raw natural gas feed stream; and

a desulfurization reactor to form the feed stream from the raw natural gas feed stream.

3 . The system of claim 1 , wherein the rotating tubular reactor comprises a stainless-steel tube.

4 . The system of claim 1 , wherein the rotating tubular reactor comprises a heat conductive ceramic.

5 . The system of claim 4 , wherein the heat conductive ceramic comprises aluminum nitride.

6 . The system of claim 4 , wherein the heat conductive ceramic comprises a composite of aluminum nitride and boron nitride.

7 . The system of claim 1 , wherein the rotating tubular reactor comprises a methane pyrolysis catalyst.

8 . The system of claim 7 , wherein the methane pyrolysis catalyst comprises Ni, Fe, Pd, or Mo, or any combination thereof.

9 . The system of claim 8 , wherein the methane pyrolysis catalyst is supported on a catalyst support comprising Al 2 O 3 , Al 2 O 4 , SiO 2 , MgO, TiO 2 , Fe 2 O 4 , FeO, ZrO 2 , CeO 2 , Er 2 O 3 , or a lanthanide oxide, or any combination thereof.

10 . The system of claim 1 , wherein the solar concentrator comprises a parabolic reflector with the rotating tubular reactor disposed at a focal point.

11 . The system of claim 10 , wherein the parabolic reflector is configured to track the sun.

12 . The system of claim 1 , wherein the solar concentrator comprises a linear solar concentrator.

13 . The system of claim 12 , wherein the linear solar concentrator is configured to track the sun.

14 . The system of claim 1 , wherein the solar concentrator comprises an optical lens.

15 . The system of claim 12 , wherein the optical lens is configured to track the sun.

16 . The system of claim 12 , wherein the optical lens is a Fresnel lens.

17 . The system of claim 1 , wherein the solar absorber material comprises a two-layer coating, wherein an outer layer comprises a coating that is substantially transparent to light in a wavelength range of about 250 nm to about 1500 nm, and an inner layer, disposed under the outer layer, comprises a coating that is substantially opaque to light in a wavelength range of about 250 nm to about 1500 nm.

18 . The system of claim 17 , wherein the outer layer comprises glass, sapphire, or diamond, or a combination thereof.

19 . The system of claim 17 , wherein the inner layer comprises a solid film.

20 . The system of claim 19 , wherein the solid film comprises carbon black, or silicon carbide, or both.

21 . The system of claim 17 , wherein the inner layer comprises a meta-material.

22 . The system of claim 21 , wherein the meta-material comprises silicon carbide particles in a size range of about 10 nm to about 200 nm.

23 . The system of claim 22 , wherein a layer comprises a substrate for the silicon carbide particles.

24 . The system of claim 1 , wherein the solid carbon comprises carbon black.

25 . The system of claim 1 , wherein the solid carbon comprises carbon nanotubes.

26 . A method of producing hydrogen in a solar concentrator reactor, comprising:

desulfurizing a raw natural gas stream to form a desulfurized stream;

feeding the desulfurized stream to a solar concentrator reactor, wherein the solar concentrator reactor comprises:

a rotating tubular reactor;

a solar absorber material disposed on the rotating tubular reactor;

a solar concentrator to focus sunlight on the rotating tubular reactor; and

a gas-solid filtration unit to separate solid carbon from the hydrogen;

pyrolyzing the desulfurized stream to form a gaseous effluent comprising hydrogen and entrained solid carbon particles;

separating solids from the hydrogen; and

providing the hydrogen as a product stream.

27 . The method of claim 26 , comprising dehydrating the raw natural gas stream.

28 . The method of claim 26 , comprising rotating the solar concentrator to track the sun.

29 . The method of claim 26 , comprising providing the solid carbon particles as a product stream.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2024
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
Reel/Frame 068269/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2024
From: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 068273/0042 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2024
From: OZDEN, SEHMUS; SEREN, HUSEYIN RAHMI; CHANG, FAKUEN FRANK; LIANG, FENG
To: ARAMCO SERVICES COMPANY
Reel/Frame 067483/0082 →