FILTER OIL FORMULATION
A filter oil composition and a method for removing airborne molecular contaminants from air are provided. The composition includes a first portion comprising paraffinic oil by volume of the composition, a second portion comprising polyalphaolefin by volume of the composition, and a third portion comprising red dye by volume of the composition. Applying the filter oil composition to a cotton air filter material causes tackiness throughout the air filter material, thereby enhancing filtration of air passing through the filter. The composition generally is substantially non-reactive, has excellent oxidation stability, possesses good thermal stability, and retains a suitable viscosity at a normal operating temperature of an automobile engine. In an embodiment, the composition comprises 96.74% paraffinic oil by volume, 3.20% polyalphaolefin by volume, and 0.06% red dye by volume. The viscosity of the composition at 100 degrees-C. ranges between substantially 7.2 and 7.6 centistokes (cSTs).
1 . A composition for a filter oil solvent, comprising:
a first portion comprising a solvent;
a second portion comprising one or more grease and stain removers, surfactants, and caustic cleaners; and
a third portion comprising one or more dispersants and emulsifiers, and at least one chelating agent.
2 . The composition of claim 1 , wherein the solvent comprises about 87.90%, by volume, of the composition.
3 . The composition of claim 2 , wherein the solvent comprises any one or more of water, ethanol, isopropanol, and any combination thereof.
4 . The composition of claim 1 , wherein the one or more grease and stain removers comprise an alkalinity agent, a dispersing agent, a scale and corrosion inhibitor, a stain remover, and a degreaser.
5 . The composition of claim 1 , wherein the one or more grease and stain removers comprise about 5.37%, by volume, of the composition.
6 . The composition of claim 5 , wherein the one or more grease and stain removers comprise any one or more of sodium metasilicate, sodium carbonate, sodium bicarbonate, potassium silicate, and tetra-potassium pyrophosphate.
7 . The composition of claim 5 , wherein the one or more grease and stain removers comprise non-phosphate builders such as citrates, carbonates, bicarbonates, any other chelating agent, and any combination thereof.
8 . The composition of claim 1 , wherein the surfactants comprise Brij® 010 at a concentration of about 3.25%, by volume, of the composition.
9 . The composition of claim 8 , wherein the surfactants comprise a mixture of a first Brij surfactant having a high hydrophilic/lipophilic balance and a second Brij surfactant having a low hydrophilic/lipophilic balance.
10 . The composition of claim 8 , wherein the surfactants comprise any one or more of Tween surfactants, Span surfactants, Triton surfactants, Tergitol surfactants, and any combination thereof.
11 . The composition of claim 10 , wherein the Tween surfactants comprise either or both of Tween 20 and Tween 80 while the Span surfactants comprise either or both of Span 20 and Span 80.
12 . The composition of claim 10 , wherein the Triton surfactant comprises Triton X-100 while the Tergitol surfactant comprises Tergitol NP-9.
13 . The composition of claim 1 , wherein the caustic cleaners comprise a caustic cleaning agent at a concentration of about 2.60%, by volume, of the composition.
14 . The composition of claim 13 , wherein the caustic cleaners comprise any one or more of sodium hydroxide, potassium hydroxide, one or more enzyme-based cleaning agents, ammonia or ammonium hydroxide, and any combination thereof.
15 . The composition of claim 1 , wherein the dispersants and emulsifiers serve as any one or more of a water softener, a dispersing agent, an emulsifier, and a buffer.
16 . The composition of claim 15 , wherein the dispersants and emulsifiers comprise about 0.58%, by volume, of the composition.
17 . The composition of claim 16 , wherein the dispersants and emulsifiers comprise any one or more of sodium trimetaphosphate, sodium hexametaphosphate, ethylenediaminetetraacetic acid (EDTA), sodium citrate, sodium acetate, and any combination thereof.
18 . The composition of claim 1 , wherein the chelating agent is configured for chelating metal ions such as calcium and magnesium.
19 . The composition of claim 18 , wherein the chelating agent comprises a concentration of tetrasodium EDTA at about 0.30%, by volume, of the composition.
20 . The composition of claim 19 , wherein the chelating agent comprise any one or more of sodium citrate, sodium gluconate, sodium malate, sodium polyacrylate, and any combination thereof.