IP Library Granted Patent US 12,440,630
Granted Patent B2
US 12,440,630 · App. 18/426,014 · Granted Oct 14, 2025

Devices for vaporization of a substance

Inventors: Adam Bowen (San Mateo, CA); Krista Hunter (San Francisco, CA); James Monsees (San Francisco, CA); Patrick A. Myall (San Francisco, CA)
Assignee: JUUL Labs, Inc.
A61M15/06A24F1/32A24F7/02A24F13/04A24F40/42A24F40/46A24F40/51A24F40/53A24F40/60A24F40/90A61M11/00A61M11/041A61M11/042A61M11/048A61M15/0023A61M15/0025A61M15/0026A61M15/0028B01B1/005F21V33/0004G05B11/36G05D23/1917G06F3/147G08B5/36H05B1/0244H05B3/146H05B3/34A24F40/10A61M11/007A61M15/00A61M2016/0024A61M2205/0266A61M2205/332A61M2205/3368A61M2205/581A61M2205/582A61M2205/8206A61M2205/8237A61M2209/084F04C2270/041F21Y2115/10G06F3/02H05B2203/021
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Quick Facts
Patent No.
US 12,440,630
App. No.
18/426,014
Granted
Oct 14, 2025
Kind
B2
Abstract

Devices for generating and releasing vapor. In particular, described herein are portable devices for generating a low-temperature inhalable vapor having an elongated tubular body containing a vaporization chamber and a battery-powered heater, a removable mouthpiece covering the vaporization chamber, a display configured to indicate the temperature of the vaporization chamber; a microcontroller configured to regulate the temperature of the vaporization chamber, and a control to select from among a variety of temperature settings.

Claims (17)

1. A device for generating an inhalable aerosol, comprising:

an electronic heater comprising,

an oven comprising an oven chamber, the oven chamber defined by a base and a wall extending from the base; and

a flexible heater circuit attached to the oven, wherein the flexible heater circuit is configured to heat as current is passed therethrough and conductively heat the oven and thereby heat a vaporizable material in the oven to generate the inhalable aerosol,

wherein the flexible heater circuit comprises a sheet material wrapped at least partially around the wall of the oven.

2. The device of claim 1 , wherein the flexible heater circuit comprises a polyimide thin film.

3. The device of claim 1 , wherein the flexible heater circuit is soldered to a printed circuit board.

4. The device of claim 1 , wherein the flexible heater circuit comprises an etched copper-clad polyimide film or a constantan-clad polyimide film.

5. The device of claim 1 , wherein the flexible heater circuit comprises an insulated die-cut constantan sheet or an insulated die-cut copper sheet.

6. The device of claim 1 , wherein the flexible heater circuit is electrically insulated from adjacent conductive elements in the device.

7. The device of claim 1 , wherein the flexible heater circuit comprises polyimide to electrically insulate the flexible heater circuit from adjacent conductive elements in the device.

8. The device of claim 1 , wherein the oven comprises a stainless steel tube and a high temperature capable plastic, and wherein the stainless steel tube is thermal pressed, ultrasonic bonded, adhesive bonded, mechanically joined, or over molded into the high temperature capable plastic.

9. The device of claim 8 , wherein the thermal pressing, ultrasonic bonding, adhesive bonding, mechanically joining, or over molding of the stainless steel tube into the high temperature capable plastic forms a dust seal that prevents one or more of: environmental dust in the oven chamber from entering an internal chamber of the device, or dust from an internal insulation in the device from entering the oven chamber.

10. The device of claim 8 , wherein the plastic comprises at least one thermoplastic material.

11. The device of claim 10 , wherein the at least one thermoplastic material comprises polyphenylene sulfide (PPS), polyetherimide (PEI), or liquid crystal polymer (LCP).

12. The device of claim 8 , wherein the thermal pressing comprises heat staking or heat swaging.

13. The device of claim 8 , wherein the oven comprises an o-ring between the high temperature capable plastic and the stainless steel tube.

Assignments (3)
SECURITY INTEREST Recorded Jun 12, 2024
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 067701/0009 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: MONSEES, JAMES; BOWEN, ADAM; MYALL, PATRICK A.; HUNTER, KRISTA
To: PAX LABS, INC.
Reel/Frame 066321/0498 →
CHANGE OF NAME Recorded Feb 1, 2024
From: PAX LABS, INC.
To: JUUL LABS, INC.
Reel/Frame 066405/0857 →