INSULATED BAG
An insulated bag may include an integral structure. The integral structure may include a first portion comprising first and second extension portions. The integral structure may include a second portion and a third portion attached at corresponding edges and each extending approximately perpendicular from the first portion. The first, second, and third portions each may include a first layer and a paper sheet formed into a wave pattern attached to the first and second layers.
1 . An insulated bag, comprising:
an insulation panel comprising a first paper layer and a core paper layer formed into a wave pattern and attached to at least the first paper layer, the insulation panel comprising:
a first section comprising a first outer portion, a first middle portion, and a second outer portion;
a second section comprising a first outer angular portion, a second outer angular portion, a third outer angular portion, a fourth outer angular portion, a first inner angular portion, a second inner angular portion, a third inner angular portion, a fourth inner angular portion, a second middle portion, and a third middle portion;
a third section comprising a third outer portion, a fourth middle portion, and a fourth outer portion,
wherein:
a first fold line horizontally separates the first section from the second section,
a second fold line horizontally separates the second section from the third section,
a third fold line horizontally separates (i) the second middle portion of the second section from the third middle portion of the second section, (ii) the first inner angular portion from the second inner angular portion, and (iii) the third inner angular portion from the fourth inner angular portion,
a fourth fold line vertically separates (i) the first outer portion from the first middle portion, (ii) the first inner angular portion from the second middle portion, (iii) the second inner angular portion from the third middle portion, and (iv) the third outer portion from the fourth middle portion,
a fifth fold line vertically separates (i) the first middle portion from the second outer portion, (ii) the second middle portion from the third inner angular portion, (iii) the third middle portion from the fourth inner angular portion, and (iv) the fourth middle portion from the fourth outer portion,
a sixth fold line separates the first outer angular portion from the first inner angular portion at a first oblique angle,
a seventh fold line separates the second outer angular portion from the second inner angular portion at a second oblique angle,
an eighth fold line separates the third inner angular portion from the third outer angular portion at a third oblique angle,
a ninth fold line separates, the fourth inner angular portion from the fourth outer angular portion at a fourth oblique angle,
first portions of a first edge and a second edge of the first section are respectively attached to first portions of a fifth edge and a sixth edge of the third section,
second portions of the first edge and the second edge are respectively attached to first portions of a third edge and a fourth edge of the second section,
second portions of the fifth edge and the sixth edge are respectively attached to second portions of the third edge and fourth edge of the second section.
2 . The insulated bag of claim 1 , wherein:
the insulation panel further comprises a second paper layer attached to the core layer,
the wave pattern comprises a U-shape,
the insulated bag does not comprise external adhesives, and
the first section has a length greater than the third section.
3 . An insulated bag, comprising:
a bottom comprising a first fold line;
a first bottom extension comprising:
a second fold line that aligns with and formed with the first fold line;
a third fold line defining a boundary between the bottom and the first bottom extension;
a first angled fold line and a second angled fold line extending from the third fold line and intersecting to form a first angle and divide the first bottom extension into two portions;
a second bottom extension comprising:
a fourth fold line that aligns with and formed with the first fold line;
a fifth fold line defining a boundary between the bottom and the second bottom extension; and
a third angled fold line and a fourth angled fold line extending from the fifth fold line and intersecting to form a second angle and divide the second bottom extension into two portions;
a front and a back attached at corresponding edges and each extending from the bottom and comprising a pair of sixth fold lines that align with and are formed with the third and fifth fold lines;
wherein the front, back, and bottom each comprise:
a first layer; and
a paper sheet formed into a wave pattern attached to the first layer.
4 . The insulated bag of claim 3 , further comprising a second layer attached to the paper sheet, wherein the wave pattern comprises a U-shape.
5 . The insulated bag of claim 4 , wherein the first and second layers comprise a coated paper.
6 . The insulated bag of claim 5 , wherein the insulated bag has stacking strength less than 23 Edge Crush Test (ECT).
7 . The insulated bag of claim 3 , wherein insulated bag is integrally formed.
8 . The insulated bag of claim 3 , wherein the back is longer than the front.
9 . The insulated bag of claim 4 , wherein paper sheet comprises kraft paper with a basis weight of in a range of about 10 lbs. to about 60 lbs. and the one or more first and second layers each comprise kraft paper.
10 . The insulated bag of claim 8 , wherein a thickness across the first layer, second layer, and paper sheet is about 0.05 to about 1.0 inches.
11 . The insulated bag of claim 10 , wherein a length ratio of the paper sheet to the first layer is 1.2 to 10.
12 . The insulated bag of claim 4 , wherein at least the first angled fold line, the second angled fold line, the third angled fold line, and the fourth angled comprise compressed portions of the first layer, the second layer, and the paper sheet.
13 . The insulated bag of claim 12 , wherein the first layer, the second layer, and the paper sheet of insulated bag are heat sealed together along at least the first angled fold line, the second angled fold line, the third angled fold line, and the fourth angled fold line.
14 . The insulated bag of claim 4 , wherein the first layer, the paper sheet, and the second layer are heat sealed at the at least a portion of the first bottom extension and at least a portion of the second bottom extension.
15 . An insulated bag, comprising:
an integral structure comprising:
a first portion comprising first and second extension portions;
a second portion and a third portion attached at corresponding edges and each extending approximately perpendicular from the first portion;
wherein the first, second, and third portions each comprise:
a first layer; and
a paper sheet formed into a wave pattern attached to the first and second layers.
16 . The insulated bag of claim 15 , further comprising a second layer attached to the paper sheet, wherein the first and second layers comprise polymer-coated paper.
17 . The insulated bag of claim 15 , further comprising one or more fold lines, wherein the insulated bag is configured to collapse or expand along one or more fold line.
18 . The insulated bag of claim 15 , wherein the one or more fold lines comprise:
a first fold line extending along the first portion, the second portion, and the third portion in a first direction and separating a first central portion of the first portion from the first extension portion;
a second fold line extending along the first portion, the second portion, and the third portion in a first direction and separating a second central portion of the first portion from the first extension portion;
a third fold line extending in a second direction separating the first portion from the second portion;
a fourth fold line extending in the second direction separating the first portion from the third portion;
a fifth fold line extending in the second direction dividing first portion into two sections;
a first angled fold line and a second angled fold line extending from the first fold line in the first extension portion and intersecting to form a first angle; and
a third angled fold line and a fourth angled fold line extending from the second fold line in the second extension portion and intersecting to form a second angle and divide the second bottom extension into two portions.
19 . The insulated bag of claim 18 , wherein the one or more fold lines further comprise:
a fifth angled fold line extending from an intersection of the first angled fold line and the first fold line in the second portion toward a first adjacent edge;
a sixth angled fold line extending from an intersection of the second angled fold line and the first fold line in the third portion toward the first adjacent edge;
a seventh angled fold line extending from an intersection of the third angled fold line and the second fold line in the second portion toward a second adjacent edge; and
an eighth angled fold line extending from an intersection of the fourth angled fold line and the second fold line in the third portion toward the second adjacent edge.
20 . The insulated bag of claim 15 , wherein the first layer, the second layer, and the paper sheet of at least some of the first and second extension portions are compressed, heat scaled together, or both.