Granted Patent B2

US 12,722,708 · App. 18/443,885 · Granted Sep 1, 2026

Inventor: Brian N. Nysse (Center City, MN)

Assignee: POLARIS INDUSTRIES INC.

B62D23/005B62D21/18

Abstract

Claims (41)

1 . An upper frame assembly for a utility vehicle, comprising:

a first generally upstanding frame member comprising a first stamped frame piece coupled to a second stamped frame piece;

a first longitudinally extending frame member at least partially longitudinally aligned from a top view with the first generally upstanding frame member, the first longitudinally extending frame member comprising a third stamped frame piece coupled to a fourth stamped frame piece;

a first joint member defining a first coupling location and a second coupling location, the first joint member comprising a first joint stamped piece and a second joint stamped piece; and

the first longitudinally extending frame member is coupled to the first joint member at the first coupling location, and the first generally upstanding frame member is coupled to the first joint member at the second coupling location.

2 . The upper frame assembly of claim 1 , wherein, at a first cross-section of the first stamped frame piece, each of the first stamped frame piece, the second stamped frame piece, and the second joint stamped piece overlap each other, and at a second cross-section of the first stamped frame piece, each of the first stamped frame piece, the first joint stamped piece, and the second joint stamped piece overlap each other.

3 . The upper frame assembly of claim 2 , wherein a generally continuous surface is created along and across a junction between the first stamped frame piece and the first joint stamped piece when the first generally upstanding frame member is coupled to the first joint member.

4 . The upper frame assembly of claim 2 , wherein the first cross-section of the first stamped frame piece is taken along a first plane orthogonal to a top surface of the first stamped frame piece, and the second cross-section of the first stamped frame piece is taken along a second plane orthogonal to the top surface of the first stamped frame piece.

5 . The upper frame assembly of claim 1 , further comprising:

a second generally upstanding frame member laterally spaced from the first generally upstanding frame member, the second generally upstanding frame member comprising a fifth stamped frame piece and a sixth stamped frame piece;

a second longitudinally extending frame member at least partially longitudinally aligned from the top view with the second generally upstanding frame member, the second longitudinally extending frame member comprising a seventh stamped frame piece coupled to an eighth stamped frame piece;

a second joint member defining a third coupling location and a fourth coupling location, the second joint member comprising a third joint stamped piece and a fourth joint stamped piece; and

the second longitudinally extending frame member is coupled to the second joint member at the third coupling location, and the second generally upstanding frame member is coupled to the second joint member at the fourth coupling location.

6 . The upper frame assembly of claim 5 , wherein the first joint member comprises a fifth coupling location and the second joint member comprises a sixth coupling location, and a cross member extends between the fifth coupling location and the sixth coupling location.

7 . A frame assembly for a utility vehicle, comprising:

an upper frame assembly, comprising:

a first generally upstanding member positioned at a front portion of the upper frame assembly, the first generally upstanding member comprising a first stamped frame piece and a second stamped frame piece;

a second generally upstanding member positioned at the front portion of the upper frame assembly, the second generally upstanding member laterally spaced from the first generally upstanding member, the second generally upstanding member comprising a third stamped frame piece and a fourth stamped frame piece;

an upper cross-member extending between the first generally upstanding member and the second generally upstanding member, the upper cross-member comprising a fifth stamped frame piece and a sixth stamped frame piece;

a lower frame assembly, comprising:

a third generally upstanding member at least partially longitudinally aligned with the first generally upstanding member;

a fourth generally upstanding member at least partially longitudinally aligned with the second generally upstanding member;

a lower cross-member extending between the third generally upstanding member and the fourth generally upstanding member, the lower cross-member comprising a seventh stamped frame piece;

the first generally upstanding member, the second generally upstanding member, the upper cross-member, and the lower cross-member cooperating to define a front opening; and

the seventh stamped frame piece is coupled to, and at least partially overlaps the first stamped frame piece.

8 . The frame assembly of claim 7 , wherein the upper cross-member comprises a first cross-member and a second cross-member, the first cross-member comprises the fifth stamped frame piece and the sixth stamped frame piece.

9 . The frame assembly of claim 8 , wherein a generally continuous surface extends along each of the first generally upstanding member, the second generally upstanding member, the first cross-member, the second cross-member and the lower cross-member.

10 . The frame assembly of claim 8 , further comprising a coupling frame member configured to couple between the first cross-member and the second cross-member.

11 . The frame assembly of claim 10 , wherein the coupling frame member comprises a plurality of stamped frame pieces.

12 . The frame assembly of claim 7 , wherein the first generally upstanding member comprises a first joint member and the second generally upstanding member comprises a second joint member, and the upper cross-member extends between the first joint member and the second joint member.

13 . An upper frame assembly configured to surround an operator area, comprising:

a first generally upstanding frame piece coupled to a second generally upstanding frame piece, the first generally upstanding frame piece facing generally outwardly from the operator area and having a first portion and the second generally upstanding frame piece facing generally inwardly toward the operator area and having a second portion;

a first generally horizontal frame piece coupled to a second generally horizontal frame piece, the first generally horizontal frame piece facing generally outwardly from the operator area and having a third portion and the second generally horizontal frame piece facing generally inwardly toward the operator area and having a fourth portion;

a first joint frame piece coupled to a second joint frame piece, the first joint frame piece facing generally outwardly from the operator area and having a fifth portion and a sixth portion, and the second joint frame piece facing generally inwardly toward the operator area and having a seventh portion and an eighth portion;

the first generally horizontal frame piece is coupled to the first joint frame piece and the third portion overlaps the fifth portion such that the third portion is positioned outwardly from the fifth portion relative to the operator area; and

the first generally upstanding frame piece is coupled to the first joint frame piece and the sixth portion overlaps the first portion such that the sixth portion is positioned outwardly from the first portion relative to the operator area.

14 . The upper frame assembly of claim 13 , wherein the second generally horizontal frame piece is coupled to the second joint frame piece and the fourth portion overlaps the seventh portion, and the second generally upstanding frame piece is coupled to the second joint frame piece and the eighth portion overlaps the second portion.

15 . The upper frame assembly of claim 14 , wherein a plane extending orthogonally to an outer surface of the first portion extends through the first portion, the sixth portion, and the eighth portion.

16 . The upper frame assembly of claim 13 , wherein a generally continuous surface extends along the first joint frame piece and the first generally upstanding frame piece.

17 . The upper frame assembly of claim 13 , wherein the first joint frame piece further comprises a ninth portion, and a first cross-member is configured to couple to the first joint frame piece, the first joint frame piece extending generally orthogonal relative to the first generally horizontal frame piece.

18 . The upper frame assembly of claim 17 , wherein a generally continuous surface extends along and across a junction between the first cross-member, the first joint frame piece, and the first generally upstanding frame piece.

Assignments (1)

Continuity (2)

References Cited (400)