IP Library Granted Patent US 12,529,545
Granted Patent B2
US 12,529,545 · App. 18/446,378 · Granted Jan 20, 2026

Soft body armor assembly

Inventor: Jason Beck (Peoria, AZ)
Assignee: TYR Tactical, LLC
F41H5/0478
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Quick Facts
Patent No.
US 12,529,545
App. No.
18/446,378
Granted
Jan 20, 2026
Kind
B2
Abstract

The present disclosure is direct to a soft body armor assembly that comprises a first subpanel and a second subpanel. The first subpanel may have a first portion and a second portion. The first portion may have a first plurality of ultra-high molecular weight polyethylene fiber sheets. Each sheet of the first plurality may have two single layers of unidirectional sheets cross plied at 90 degrees to one another. The second portion may have a second plurality of ultra-high molecular weight polyethylene fiber sheets. The second subpanel may comprise a third portion and a fourth portion. The third portion may have a third plurality of ultra-high molecular weight polyethylene fiber sheets. The fourth portion may have one or more composite sheets.

Claims (29)

1 . A soft body armor assembly, comprising:

a first subpanel comprising, a first portion and a second portion, the first subpanel comprising a first stitched perimeter defined at a distance A from a peripheral edge of the first subpanel,

the first portion comprising a first plurality of ultra-high molecular weight polyethylene fiber sheets, wherein each sheet of the first plurality comprises two single layers of unidirectional sheets cross plied at 90 degrees to one another; and

the second portion comprising a second plurality of ultra-high molecular weight polyethylene fiber sheets, wherein each sheet of the second plurality comprises two single layers of unidirectional sheets cross plied at 90 degrees to one another; and

a second subpanel comprising a third portion and a fourth portion, the second subpanel is operatively coupled to the first subpanel, the first subpanel and second subpanel comprising a second stitched perimeter defined at a distance B from the peripheral edge of the first subpanel,

the third portion comprising a third plurality of ultra-high molecular weight polyethylene fiber sheets, wherein each sheet of the second plurality comprises two single layers of unidirectional sheets cross plied at 90 degrees to one another, and

the fourth portion comprising composite sheets.

2 . The soft body armor assembly of claim 1 , wherein an aramid multi-layer woven fabric is disposed between the first portion and the second portion.

3 . The soft body armor assembly of claim 1 , wherein the first portion and the second portion are sewn together.

4 . The soft body armor assembly of claim 3 , wherein the first portion and the second portion are sewn together about a perimeter of the first subpanel.

5 . The soft body armor assembly of claim 1 , wherein the third portion is sewn to the first subpanel.

6 . The soft body armor assembly of claim 5 , wherein the fourth portion is sewn to the first subpanel and the third portion.

7 . A ballistic vest, comprising:

a front plate pocket defined between an inner layer and an outer layer and defining a volume to house a frame and a soft body armor assembly;

the frame being disposed separate from and adjacent the soft body armor assembly; and

the soft body armor assembly, comprising,

a first subpanel comprising, a first portion and a second portion, the first subpanel comprising a first stitched perimeter defined at a distance A from a peripheral edge of the first subpanel,

the first portion comprising a first plurality of ultra-high molecular weight polyethylene fiber sheets, wherein each sheet of the first plurality comprises two single layers of unidirectional sheets cross plied at 90 degrees to one another,

the second portion comprising a second plurality of ultra-high molecular weight polyethylene fiber sheets, wherein each sheet of the second plurality comprises two single layers of unidirectional sheets cross plied at 90 degrees to one another, and

a second subpanel comprising a third portion and a fourth portion, the second subpanel is operatively coupled to the first subpanel, the first subpanel and second subpanel comprising a second stitched perimeter defined at a distance B from the peripheral edge of the first subpanel,

the third portion comprising a third plurality of ultra-high molecular weight polyethylene fiber sheets, wherein each sheet of the second plurality comprises two single layers of unidirectional sheets cross plied at 90 degrees to one another, and

the fourth portion comprising composite sheets.

8 . The ballistic vest of claim 7 , wherein an aramid multi-layer woven fabric is disposed between the first portion and the second portion.

9 . The ballistic vest of claim 7 , wherein the first portion and the second portion are sewn together.

10 . The ballistic vest of claim 9 , wherein the first portion and the second portion are sewn together about a perimeter of the first subpanel.

11 . The ballistic vest of claim 10 , wherein the third portion is sewn to the first subpanel.

12 . The ballistic vest of claim 11 , wherein the fourth portion is sewn to the first subpanel and the third portion.

13 . The soft body armor assembly of claim 1 , wherein the distance B is greater than the distance A.

14 . The ballistic vest of claim 7 , wherein the distance B is greater than the distance A.

Assignments (2)
SECURITY INTEREST Recorded Mar 31, 2026
From: TYR TACTICAL, LLC
To: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 074237/0266 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2023
From: BECK, JASON
To: TYR TACTICAL, LLC
Reel/Frame 064906/0252 →
Continuity (1)
Related Publication 20250052543A1 · Feb 13, 2025
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