Drain pan adapter and a drain pan
View Patent ↗A heating, ventilation, and air conditioning (HVAC) system may include a heat exchanger to condition an air flow, and conditioning the air flow may generate condensate. The HVAC system may also include a drain pan that collects the condensate and a drain pan adapter coupled between the drain pan and the heat exchanger. The drain pan adapter may include a coil receiver for engaging a portion of the heat exchanger and a retaining arm that reduces an amount of the air flow over the portion of the heat exchanger.
1 . A heating, ventilation, and air conditioning (HVAC) system, comprising:
a heat exchanger configured to condition an air flow, wherein conditioning the air flow generates condensate;
a drain pan configured to collect the condensate; and
a drain pan adapter coupled between the drain pan and the heat exchanger, the drain pan adapter comprising:
a coil receiver configured to engage a portion of the heat exchanger; and
a retaining arm configured to reduce an amount of the air flow over the portion of the heat exchanger; wherein the coil receiver is configured to support at least a portion of a weight of the heat exchanger.
2 . The HVAC system of claim 1 , wherein the drain pan adapter comprises a second retaining arm comprising one or more openings configured to direct the condensate from the portion of the heat exchanger to the drain pan.
3 . The HVAC system of claim 2 , wherein the second retaining arm is disposed downstream, relative to the air flow, of the heat exchanger.
4 . The HVAC system of claim 3 , wherein the retaining arm is disposed upstream, relative to the air flow, of the heat exchanger.
5 . The HVAC system of claim 2 , wherein a base of the drain pan adapter extends from the coil receiver through the one or more openings.
6 . The HVAC system of claim 5 , comprising a riser configured to raise the base of the drain pan adapter a height above a second base of the drain pan.
7 . The HVAC system of claim 5 , wherein the base is slopped away from the heat exchanger.
8 . The HVAC system of claim 1 , wherein the coil receiver, the retaining arm, or a combination thereof is configured to reduce a lateral movement of the heat exchanger relative to a vertical axis parallel to gravity.
9 . The HVAC system of claim 1 , wherein the heat exchanger comprises a microchannel evaporator, wherein the coil receiver comprises a complementary shape to a lower portion of the microchannel evaporator.
10 . A drain pan adapter comprising:
a coil receiver configured to engage a portion of a heat exchanger;
a retaining arm disposed on a first side of the coil receiver and comprising one or more openings; and
a further retaining arm on a second side, configured to reduce an amount of the air flow over the portion of the heat exchanger, wherein the second side is located opposite to the first side, wherein the coil receiver is configured to engage a portion of a heat exchanger between the first retaining arm and the second retaining arm; and
a base extending from the coil receiver and through the one or more openings and configured to direct condensate away from the portion of the heat exchanger and through the one or more openings.
11 . The drain pan adapter of claim 10 , comprising a second retaining arm disposed on a second side of the coil receiver, opposite the first side, and configured to reduce an amount of air flow over the portion of the heat exchanger.
12 . The drain pan adapter of claim 11 , wherein the base comprises a recessed portion configured to direct condensate from the second side of the coil receiver, under the coil receiver, and through the one or more openings.
13 . The drain pan adapter of claim 10 , wherein the coil receiver comprises a curved receiver configured to contact the portion of the heat exchanger.
14 . The drain pan adapter of claim 13 , wherein the retaining arm is disposed at a flared angle beyond a tangent of the curved receiver.
15 . A heating, ventilation, and air conditioning (HVAC) unit, comprising:
an evaporator configured to condition an air flow, wherein conditioning the air flow generates condensate;
a drain pan configured to collect the condensate; and
a drain pan adapter coupled between the drain pan and the evaporator, the drain pan adapter comprising:
a coil receiver configured to engage a portion of the evaporator;
a retaining arm comprising one or more openings; and
a further retaining arm on a second side, configured to reduce an amount of the air flow over the portion of the heat exchanger, wherein the second side is located opposite to the first side, wherein the coil receiver is configured to engage a portion of a heat exchanger between the first retaining arm and the second retaining arm; and
a base extending from the coil receiver and through the one or more openings and configured to direct the condensate away from the portion of the evaporator and through the one or more openings.
16 . The HVAC unit of claim 15 , wherein the base is sloped away from the coil receiver and toward the one or more openings.
17 . The HVAC unit of claim 15 , wherein retaining arm is disposed on a downstream side, relative to the air flow, of the coil receiver, and wherein the drain pan adapter comprises a second retaining arm disposed on an upstream side, relative to the air flow, of the coil receiver, wherein the second retaining arm is configured to reduce an amount of the air flow over the portion of the evaporator.
18 . The HVAC unit of claim 17 , wherein the base is recessed beneath the coil receiver and configured to direct condensate from the upstream side and the downstream side of the coil receiver.
19 . The HVAC unit of claim 15 , comprising:
a compressor;
a condenser; and
a housing comprising the evaporator, the drain pan, the drain pan adapter, the compressor, and the condenser.