Hydraulic locking mechanism for downhole valve
A bi-directional valve with valve elements having compliant features biasing them together to maintain a sealing interface that defines a fluid communication barrier within the valve. Parting the valve elements from one another removes the sealing interface allow fluid communication across the valve elements. The valve includes a side port and a choke member that selectively blocks fluid flow through the valve when moved adjacent the side port and selectively opens the valve to fluid communication when moved away from the side port. The choke member remains adjacent the side port until the valve elements are spaced a distance apart greater than that at which valve erosion or fluid cavitation occurs. Also included with the valve are systems for counterbalancing forces exerted onto the valve from differential pressures.
1. A system for controlling a flow of fluid comprising:
a valve assembly comprising,
a housing,
a chamber in the housing having an inlet and an outlet,
valve elements in the chamber each having a seal face,
a fluid flow barrier in the chamber formed when seal faces on adjacent valve elements are brought into sealing contact with one another,
forward and rearward compartments in the chamber that are on opposing sides of the fluid flow barrier, and
a locking piston in the chamber having a side in pressure communication with the inlet and an opposing side in pressure communication with the outlet, the locking piston being selectively moved into a locking position into biasing contact against an end of a one of the valve elements that is in communication with the outlet.
2. The system of claim 1 , wherein the valve elements comprise a seat member and a plug assembly and wherein the locking piston is biased by a difference in pressure between the inlet and outlet.
3. The system of claim 2 , wherein the valve assembly further comprises a stem having an end coupled to an end of the plug assembly.
4. The system of claim 3 , further comprising a motor attached to an end of the stem distal from the plug assembly, wherein energizing the motor moves the plug assembly towards and away from the seat member to selectively change the valve assembly between open and closed configurations.
5. The system of claim 4 , wherein the stem extends through the locking piston and the locking piston is slidable along the stem.
6. The system of claim 1 , further comprising a stem having an end coupled to an end of one of the valve elements that in communication with the outlet, wherein the stem extends through a bore that extends axially through the locking piston, and wherein the locking piston slides along the stem in response to a pressure differential.
7. The system of claim 1 , wherein an interface is defined where the plug seal face and seat member seal face are in sealing contact.
8. The system of claim 1 , wherein pressure in the inlet exceeds pressure in the outlet.
9. The system of claim 8 , wherein the valve assembly further comprises a port formed radially through a sidewall of the housing adjacent the inlet, a port formed radially through the sidewall of the housing on a side of the locking piston distal from the fluid flow barrier, and a line connecting the ports.
10. The system of claim 8 , wherein the valve assembly further comprises a port formed radially through the sidewall of the housing on a side of the locking piston distal from the fluid flow barrier, and wherein the inlet and the port are in communication to ambient.
11. The system of claim 1 , wherein resilient members are disposed on opposing sides of the seat member and the plug assembly for biasing the seat member and the plug assembly against one another so that the seat member is compliant with the plug assembly.
12. A system for controlling a flow of fluid comprising:
a valve assembly comprising,
a housing,
a chamber in the housing;
valve elements in the chamber each having a seal face,
a barrier in the chamber formed when seal faces on adjacent valve elements are brought into sealing contact with one another,
compartments in the chamber that are adjacent one another and on opposing sides of the barrier, the compartments being at different pressures, and
a locking piston in a one of the compartments that is at a lower pressure, the locking piston being selectively moved into contact with and biased against an end of a one of the valve elements that is between the locking piston and the barrier, a side of the locking piston being in communication with a fluid flowing into the valve assembly and an opposing side of the locking piston being in communication with a fluid flowing out of the valve assembly.
13. The system of claim 12 , wherein the locking piston is biased against the one of the valve elements by a pressure differential between the fluid flowing into the valve assembly and the fluid flowing out of the valve assembly.
14. The system of claim 12 , wherein a locking force is applied to the one of the valve elements from the locking piston that offsets an opposing force from a pressure differential that is applied to the one of the valve elements.
15. The system of claim 12 , further comprising an actuator and a stem attached to the actuator, wherein the locking piston is intersected by the stem and slideable thereon, and wherein an end of the stem distal from the actuator is in selective abutting contact with the a one of the valve elements, and is selectively moveable away from the a one of the valve elements.