Pipette-fillable cartridge fluid detection
A digital dispense system and method of using a digital dispense system. The digital dispense system includes a pipette-fillable fluid cartridge having one or more fluid chambers therein and having an ejection head attached thereto. The ejection head contains a plurality of fluid ejectors thereon. The fluid ejectors are in fluid flow communication with the one or more fluid chambers of the pipette-fillable fluid cartridge. A fluid detection circuit is disposed on the ejection head and associated with at least one of the plurality of fluid ejectors for signaling the presence or absence of fluid in the one or more fluid chambers.
1 . A method for dispensing fluid with a digital dispense system, comprising:
providing a pipette-fillable fluid cartridge having one or more discrete fluid chambers therein and having an ejection head attached thereto, the ejection head containing an array of fluid ejectors thereon for each of the one or more discrete fluid chambers, wherein each array of fluid ejectors is in fluid flow communication with one of the one or more discrete fluid chambers of the pipette-fillable fluid cartridge; a user input configured for initiating, modifying or terminating a fluid dispense sequence; and a fluid detection circuit disposed on the ejection head, the fluid detection circuit being in electrical communication with each array of fluid ejectors and configured for signaling to a user the presence or absence of fluid in the one or more discrete fluid chambers;
filling at least one of the one or more fluid chambers with a fluid to be dispensed;
activating a diagnostic function of the digital dispense system to determine if the fluid to be dispensed is present in or absent from the at least one of the one or more fluid chambers using (A) fluid conductivity data, (B) ejector thermal data, or a combination of (A) and (B) to determine if a fluid is present in the at least one of the one or more fluid chambers, wherein (i) initially fluid conductivity data is used and if fluid is not found by (i), then (ii) ejector thermal data is used; and
subsequent to the diagnostic function, selecting one of following steps selected from the group consisting of:
a) initiating a fluid dispense sequence in an absence of an error or warning to the user;
b) modifying the fluid dispense sequence in the presence of an error or warning that indicates an incorrect fluid in the at least one of the one or more discrete fluid chambers;
c) modifying the fluid dispense sequence in the presence of an error or warning that indicates that fluid is absent from at least one of the one or more discrete fluid chambers; and
d) terminating the fluid dispense sequence in the presence of an error or warning that indicates that fluid is absent from at least one of the one or more discrete fluid chambers.
2 . The method of claim 1 , wherein the fluid detect algorithm is programmed to (i) use fluid conductivity data from a conductivity sense circuit, wherein the conductivity sense circuit comprises a first electrode in electrical communication with at least one fluid ejector in each array of fluid ejectors, and a second electrode disposed in a fluid flow path to the at least one fluid ejector.
3 . The method of claim 1 , wherein the fluid detect algorithm is programmed to (ii) use ejector thermal data from a thermal sense circuit, wherein the thermal sense circuit comprises a voltage slope detect circuit for at least one array of fluid ejectors.
4 . A digital dispense system comprising:
a pipette fillable cartridge having one or more discrete fluid chambers therein and an ejection head having an array of fluid ejectors for each of the one or more discrete fluid chambers, wherein each array of fluid ejectors is in fluid flow communication with one of the one or more discrete fluid chambers, wherein the ejection head contains a fluid detection circuit in electrical communication with each array of fluid ejectors;
a processor disposed in the digital dispense system configured with a fluid detect algorithm, wherein the processor is in electrical communication with the fluid detection circuit and is configured for activating an error signal in the absence of fluid in at least one of the one or more discrete fluid chambers; and
a user input device configured for initiating, modifying, or terminating a fluid dispense sequence upon error signal activation,
wherein the fluid detect algorithm is programmed to use (a) fluid conductivity data, (b) ejector thermal data, or a combination of (a) and (b) to determine if a fluid is present in each of the one or more discrete fluid chambers, and the fluid detect algorithm is programmed to (i) use fluid conductivity data initially, and to (ii) use ejector thermal data if fluid is not found by (i).
5 . The digital dispense system of claim 4 , wherein the fluid detect algorithm is programmed to (i) use fluid conductivity data from a conductivity sense circuit.
6 . The digital dispense system of claim 5 , wherein the conductivity sense circuit comprises a first electrode in electrical communication with at least one fluid ejector in each array of fluid ejectors, and a second electrode disposed in a fluid flow path to the at least one of the fluid ejector in each array of fluid ejectors.
7 . The digital dispense system of claim 4 , wherein the fluid detect algorithm is programmed to determine if a fluid is absent from a predetermined one of the one or more discrete fluid chambers.
8 . The digital dispense system of claim 4 , wherein the fluid detect algorithm is programmed to determine when at least one fluid chamber of the one or more discrete fluid chambers runs out of fluid.
9 . The digital dispense system of claim 4 , wherein the fluid detect algorithm is programmed to determine if an incorrect fluid is in the at least one of the one or more discrete fluid chambers.