IP Library Granted Patent US 12,459,871
Granted Patent B2
US 12,459,871 · App. 18/459,139 · Granted Nov 4, 2025

Eutectic metal alloy-containing cement and methods of use thereof

Inventors: Arthur Hale (Angleton, TX); Peter Boul (Houston, TX); Ahmed Said Abdelaziz Amer (Katy, TX)
Assignees: SAUDI ARABIAN OIL COMPANY; NEWPARK DRILLING FLUIDS, LLC
C04B41/0018C04B14/34C04B41/0081C09K8/428C09K8/467C04B2111/72C04B2201/50
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Quick Facts
Patent No.
US 12,459,871
App. No.
18/459,139
Granted
Nov 4, 2025
Kind
B2
Abstract

A method for remediating fractures in a cement structure including heating the cement structure to a temperature at or above the melting temperature of the eutectic metal alloy particles to allow the particles to flow in liquid state into the fractures in the cement structure until the heat source is discontinued, allowing the particles to cool and solidify.

Claims (15)

1 . A method of remediating fractures in a cement structure comprising a cement composition comprising solid eutectic metal alloy particles, the method comprising:

pumping the cement composition comprising solid eutectic metal alloy particles downhole;

curing the cement composition comprising the solid eutectic metal alloy particles downhole to provide the cement structure comprising solid eutectic metal alloy particles;

then heating the cement structure and the cement composition with an external heat source to a temperature at or above a melting temperature of the solid eutectic metal alloy particles;

melting the solid eutectic metal alloy particles within the cement composition to provide liquid eutectic metal alloy, thereby allowing flow of the liquid eutectic metal alloy into fractures in the cement structure;

discontinuing heating the cement structure; and

cooling and solidifying the liquid eutectic metal alloy in the fractures of the cement structure, wherein the solid eutectic metal alloy particles are present in a concentration ranging from 1 to 50 wt % based on the cement composition.

2 . The method of claim 1 , wherein the solid eutectic metal alloy particles comprise one or more selected from the group consisting of lead, tin, bismuth, cadmium, and indium.

3 . The method of claim 2 , wherein the solid eutectic metal alloy particles comprise bismuth and tin.

4 . The method of claim 1 , wherein the solid eutectic metal alloy particles have an average particles size ranging from 100 to 3,000 microns.

5 . The method of claim 1 , wherein the melting temperature of the solid eutectic metal alloy particles ranges from 45° C. to 280° C.

6 . The method of claim 5 , wherein the melting temperature of the solid eutectic metal alloy particles ranges from 100° C. to 280° C.

7 . The method of claim 5 , wherein the cement structure is a well casing.

8 . The method of claim 5 , wherein the external heat source is a mineral insulated heater or a thermite heater.

9 . The method of claim 1 , further comprising mixing a cement precursor with the cement composition.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2025
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGIES COMPANY
Reel/Frame 070418/0329 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2025
From: SAUDI ARAMCO UPSTREAM TECHNOLOGIES COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 070418/0366 →
SECURITY INTEREST Recorded Sep 25, 2024
From: NEWPARK DRILLING FLUIDS LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 068690/0783 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: HALE, ARTHUR; BOUL, PETER
To: ARAMCO SERVICES COMPANY
Reel/Frame 065606/0515 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: AMER, AHMED SAID ABDELAZIZ
To: NEWPARK DRILLING FLUIDS, LLC
Reel/Frame 065606/0525 →
Continuity (1)
Related Publication 20250074834A1 · Mar 6, 2025
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